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Big Blue 800 X Duo Air Pak
Miller Big Blue 800 X Duo Air Pak Manuals
Manuals and User Guides for Miller Big Blue 800 X Duo Air Pak. We have
2
Miller Big Blue 800 X Duo Air Pak manuals available for free PDF download: Owner's Manual
Miller Big Blue 800 X Duo Air Pak Owner's Manual (110 pages)
Brand:
Miller
| Category:
Welding System
| Size: 13 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
8
Additional Hazards for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs au Soudage à L'arc
11
Dangers Existant en Relation Avec le Moteur
13
Dangers Liés à L'air Comprimé
14
Symboles de Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
18
Section 3 - Definitions
19
Additional Safety Symbol Definitions
19
Miscellaneous Symbols and Definitions
22
Section 4 - Specifications
24
Serial Number and Rating Label Location
24
Software Licensing Agreement
24
Information about Default Weld Parameters and Settings
24
Weld, Power, and Engine Specifications
24
Air Compressor Specifications
24
Environmental Specifications
24
Dimensions, Weights, and Operating Angles
25
Duty Cycle and Overheating
25
Volt-Ampere Curves
26
AC Generator Power Curves
27
Fuel Consumption
28
Section 5 - Installation
29
Installing Welder/Generator
29
Grounding Generator to Truck or Trailer Frame
30
Installing Exhaust Pipe
30
Connecting the Battery
31
Using the Battery Disconnect Switch
32
Engine Prestart Checks
33
Connecting Weld Output Cables
34
Making Dual Operator CC Weld Connections with Separate Work Cables (800 Models)
35
Making Dual Operator CC Weld Connections with Common Work Cable (800 Models)
36
Making Dual Operator CV Weld Connections with Separate Work Cables (800 Models)
37
Making Dual Operator CV Weld Connections with Common Work Cable (800 Models)
38
Making Dual Operator CC and CV Weld Connections with Separate Work Cables (800 Models)
39
Making Dual Operator CC and CV Weld Connections with Common Work Cable (800 Models)
40
Making Single Operator CC Weld Connections (800 Models)
41
Selecting Cable Sizes
42
Weld Output Terminals
43
Connecting to Remote Receptacle
43
Connecting to the Air Compressor
44
Section 6 - Operation
45
Front Panel Controls (See Section 6-2)
45
Description of Front Panel Controls (See Section 6-1)
46
Engine Starting Sequence
47
Process/Contactor Switch
48
Service Menu
49
Arc Control Settings
50
Dynamic Dig Settings
51
Stick Start Procedure-Scratch Start Technique
51
Lift-Arc™ TIG with Auto-Stop™ and Auto-Crater
52
Remote Voltage/Amperage Control
53
Updating Software
54
Summary File
55
Fuel/Hour Gauge Descriptions
56
Associating Arcreach Devices (Arcreach Models Only)
57
Operating Oil Pan Heater
58
Optional Air Dryer Operation
59
Section 7 - Operating Auxiliary Equipment
60
Export Auxiliary Power Receptacles
60
GFCI Receptacle Information, Resetting, and Testing
61
Section 8 - Maintenance
62
Maintenance Label
62
Routine Maintenance
63
Cleaning Unit
64
Checking Generator Brushes
64
Battery Replacement
65
Battery Maintenance
65
Servicing Air Cleaner
66
Engine Speed Adjustment
66
Servicing Fuel and Lubrication Systems
67
Engine/Generator Overload Protection
68
Removing Optional Air Dryer for Service
69
Section 9 - Air Compressor Maintenance (Air Pak Models)
70
Air Compressor Maintenance Label
70
Routine Air Compressor Maintenance
71
Servicing Air Cleaner
72
Compressor Overload Protection
73
Servicing Air Compressor
74
Adjusting Compressor Air Pressure
75
Section 10 - Troubleshooting
76
Voltmeter/Ammeter Error Displays
76
Troubleshooting
77
Section 11 - Parts List
80
Recommended Spare Parts
80
Section 12 - Electrical Diagrams
82
Section 13 - Engine Information Display
84
Section 14 - Run-In Procedure
97
Wetstacking
97
Run-In Procedure Using Load Bank or Resistance Grid
98
Section 15 - Air Compressor Tables
99
Section 16 - Generator Power Guidelines
101
Warranty
109
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Miller Big Blue 800 X Duo Air Pak Owner's Manual (104 pages)
Brand:
Miller
| Category:
Welding System
| Size: 4 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
7
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Signification des Symboles
11
Dangers Relatifs Au Soudage À L'arc
11
Dangers Existant en Relation Avec Le Moteur
13
Dangers Liés À L'air Comprimé
14
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
15
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives Aux CEM
17
Section 3 − Definitions
18
Additional Safety Symbols and Definitions
18
Miscellaneous Symbols and Definitions
20
Section 4 − Specifications
22
Serial Number and Rating Label Locations
22
Weld, Power, and Engine Specifications
22
Air Compressor Specifications
22
Environmental Specifications
22
Dimensions, Weights, and Operating Angles
23
Duty Cycle and Overheating
23
Volt-Ampere Curves
24
AC Generator Power Curves
25
Fuel Consumption
26
Section 5 − Installation
27
Installing Welder/Generator
27
Grounding Generator to Truck or Trailer Frame
28
Installing Exhaust Pipe
28
Connecting the Battery
29
Using the Battery Disconnect Switch
29
Engine Prestart Checks
30
Connecting to Weld Output Terminals
31
Making Dual Operator CC Weld Connections W/ Separate Work Cables
32
Making Dual Operator Mode CC Weld Connections W/ Common Work Cable
33
Making Dual Operator CV Weld Connections W/ Separate Work Cables
34
Making Dual Operator CV Weld Connections W/ Common Work Cable
35
Making Dual Operator CC and CV Weld Connections W/ Separate Work Cables
36
Making Dual Operator CC and CV Weld Connections W/ Common Work Cable
37
Making Single Operator CC Weld Connections
38
Weld Output Terminals and Selecting Cable Sizes
39
Weld Output Terminals
39
Connecting to Remote 14 Receptacle
40
Connecting to the Air Compressor
41
Section 6 − Operating Welder/Generator
42
Front Panel Controls (See Section 6-2)
42
Description of Front Panel Controls (See Section 6-1)
43
Engine Starting Sequence
44
Process/Contactor Switch
45
Service Menu
46
Arc Control Settings
47
Dynamic Dig Settings
48
Stick Start Procedure − Scratch Start Technique
49
Lift-Arct TIG with Auto-Stopt and Auto-Cratert
49
Voltage/Amperage Control with 14-Pin Remote Accessory
50
Updating Software
51
Summary File
52
Fuel/Hour Gauge Descriptions
53
Associating Arcreach Devices (Arcreach Models Only)
54
Operating Oil Pan Heater
55
Optional Air Dryer Operation
56
Section 7 − Operating Auxiliary Equipment
57
Export Auxiliary Power Receptacles
57
GFCI Receptacle Information, Resetting, and Testing
58
Section 8 − Maintenance
59
Maintenance Label
59
Routine Maintenance
60
Cleaning Unit
61
Checking Generator Brushes
61
Battery Replacement
61
Battery Maintenance
61
Servicing Air Cleaner
62
Engine Speed Adjustment
62
Servicing Fuel and Lubrication Systems
63
Engine/Generator Overload Protection
64
Voltmeter/Ammeter Error Displays
65
Removing Optional Air Dryer for Service
66
Section 9 − Air Compressor Maintenance
67
Air Compressor Maintenance Label
67
Routine Air Compressor Maintenance
68
Servicing Compressor Air Cleaner
69
Compressor Overload Protection
70
Servicing Air Compressor
71
Adjusting Compressor Air Pressure
72
Section 10 − Troubleshooting
73
Troubleshooting
73
Section 11 − Parts List
76
Recommended Spare Parts
76
Section 12 − Electrical Diagrams
78
Section 13 − Engine Information Display
80
Section 14 − Run-In Procedure
92
Wetstacking
92
Run-In Procedure Using Load Bank or Resistance Grid
93
Section 15 − Air Compressor Tables
94
Flow of Free Air (CFM) through Orifices of Various Diameters
94
Approximate Air Consumption (Cubic Feet) to Operate Pneumatic Equipment at 70-90 P.S.I.G
95
Section 16 − Generator Power Guidelines
96
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