MG MGMLV481000 Manuals

Manuals and User Guides for MG MGMLV481000. We have 1 MG MGMLV481000 manual available for free PDF download: Manual

MG MGMLV481000 Manual (53 pages)

Battery management controller

Brand: MG | Category: Controller | Size: 3 MB

Table of Contents
3
General
7
Document History
7
Terms, Definitions, and Abbreviations
7
Table of Contents
8
This Revision
8
Scope
8
Document Structure
8
Related Documents
8
Safety Instructions
9
Safety Message Level Definition
9
User Health and Safety
9
General Precautions
9
Qualifications and Training
10
Non-Compliance Risks
10
Risk Assessment
10
Unacceptable Modes of Operation
10
Transport, Storage, Unpacking and Handling
11
Storage
11
Storage of a Connected System
11
Unpacking and Handling
13
Scope of Delivery
13
General Description
14
Battery System Components
14
All in One Design
14
Example Systems
15
Basic 12 V System
15
Basic 48 V System
15
Basic 96 V Propulsion System
16
Basic ESS System
16
Device Models
17
Models and Configurations
17
Master LV for 12 V Systems
17
Master LV for 24 V and 48 V Systems
17
Master LV for 72 V and 96 V Systems
17
Identification Label
18
Additional Labels
18
Approvals and Standards
19
Overview
20
General Overview
20
Connector Overview
22
Connection Details
23
I/O Connectors
23
CAN-Bus Connections
24
Power Connections
26
Fuses
27
Power Fuses
27
Pre-Charge Fuse Type
27
Main Fuse Type
27
Status Indication
27
Main Safety Contactor
28
Pre-Charge Circuit
28
DC Consumers During Pre-Charging
28
Integration Requirements and Instructions
30
Risk Assessment
30
Location
30
Environment
30
Placement
31
Basic Operation Goals
31
Control of Chargers
31
Control of Loads
31
Communication Protocol for 3 Rd Party Integration
32
Chargers
32
Powering Devices from the Master LV
32
Installation
33
Tooling
33
Installation Procedure
34
Mounting Procedure
34
Connecting the Power Cables for the Chargers and Loads
35
Connecting the Power Cable for the Batteries
38
Connecting CAN-Bus Communication Cables to the Batteries
38
Connecting RJ45 Cables
39
Connecting Using M12 Cables
39
Connecting CAN-Bus Communication Cables to an External CAN Network
40
Connecting the Allow-To-Charge and Allow-To-Discharge
40
Connecting a Remote Start/Stop Button
40
Configuration
41
Basic Configuration and Checks
41
MG Diagnostic Tool Software
42
Bluetooth
43
Updating Firmware
44
Commissioning
45
Operation
46
States of Operation
46
Starting the Battery System
46
Stopping the Battery System
46
Resetting from Failsafe
46
Diagnostics and Troubleshooting
47
Troubleshooting Procedure
47
Status Indicator
48
Service
49
Maintenance
49
Cleaning
49
End-Of-Life
49
Disposal
49
Boundary Limits
50
Battery Pack Voltage
50
Positive DC-Bus Voltage
50
Battery Pack Current
51
Technical Specifications
52
Contact Details
53
Technical Support
53

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MG MGMLV481000 Manual (53 pages)

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