MG Energy Systems MGRS480230 Manuals

Manuals and User Guides for MG Energy Systems MGRS480230. We have 1 MG Energy Systems MGRS480230 manual available for free PDF download: Manual

MG Energy Systems MGRS480230 Manual (62 pages)

Lithium-Ion RS LFP Battery

Brand: MG Energy Systems | Category: Battery Pack | Size: 3 MB

Table of Contents
3
General
7
Document History
7
Terms, Abbreviations, and Definition
8
This Revision
9
Scope
9
Document Structure
9
Related Documents
9
Safety Instructions
10
Safety Message Level Definition
10
User Health and Safety
10
General Precautions
10
Qualifications and Training
11
Non-Compliance Risks
11
Risk Assessment
11
Unacceptable Modes of Operation
11
Transport, Storage, Unpacking and Handling
12
Transport
12
Storage
12
Unpacking
13
Lifting the Battery Module
13
Scope of Delivery
14
General Description
15
Battery System Components
15
Functional Description
15
Battery Module Schematic Overview
16
Example Systems
17
Low Voltage Systems
17
High Voltage Systems
19
Models
20
Models and Configurations
20
Battery Designation
20
Ordering Information
20
Identification Label
21
Other Labels
21
Approvals and Standards
22
Overview
23
Front Overview
23
Rear Overview
24
Connection Details
24
CAN-Bus Communication
24
Power Connections
26
Equipotential Bonding Connection
27
Fluid Thermal Management Connections
27
Exhaust Connection
28
PPS Connection
29
Battery Module Properties
30
Open-Circuit Voltage Versus State-Of-Charge
30
Internal Resistance and Heat Dissipation
30
Internal Resistance Change Towards EOL
31
Important Note on the Capacity of the Cooling System
31
Battery Strategy
31
Performance
31
Thermal Performance
32
Single Cycle Temperature Rise
32
Short-Circuit Currents
33
Fluid Cooling Volume
33
Balancing
33
Integration Requirements and Instructions
34
Risk Assessment
34
Project Process
34
Location
34
Environment
34
Thermal Management
35
Design Rules
35
Requirements Table
35
Propagation Protection System (PPS)
36
PPS Tank
37
Exhaust
38
Example Ducting Arrangement
39
Inclination
39
Battery Rack
39
MG RS Battery Rack
40
Installation
41
Installation Procedures
41
Mounting Procedure
42
Electrical Connection Procedure
43
Equipotential Bonding Procedure
43
CAN-Bus Connection Procedure
44
Power Connection Procedure
47
Fluid Cooling Connection Procedure
48
Example Hose Connection Procedure
48
PPS Connection
50
Exhaust Connection
50
Commissioning
51
Commissioning Checklist
51
Decommissioning Procedures
52
Procedure: Removing a Malfunctioning Battery Module
52
Detecting Malfunctioning
52
Monitoring the Battery Module
53
Remove and Secure the Battery Module
53
Procedure: Removing a Battery Module from a Functioning System
54
Removing Battery Modules
54
Prepare the Battery Module for a Longer Storage Period
54
Service
55
Maintenance
55
Cleaning
55
PPS System Pressure
55
End-Of-Life
55
Disposal
55
Boundary Limits
56
Slave BMS
56
Cell Voltage
56
Cell Temperature Charging
57
Cell Temperature Discharging
57
Power Terminal Temperature
57
Current
58
Balancing
58
Deviation Voltages and Temperatures
58
Leakage Detection
58
Internal Humidity
58
Monitoring BMS
59
Cell Voltage
59
Cell Temperature
59
Power Terminal Temperature
60
Technical Specifications
61
Dimensions
61
Contact Details
62
Sales
62
Technical Support
62

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MG Energy Systems MGRS480230 Manual (62 pages)

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