Metek BPS90-3 Manuals

Manuals and User Guides for Metek BPS90-3. We have 1 Metek BPS90-3 manual available for free PDF download: User Manual

Metek BPS90-3 User Manual (210 pages)

Brand: Metek | Category: AC Power Distribution | Size: 4 MB

Table of Contents
10
Introduction
19
General Description
19
Manual Organization and Format
19
Specifications
20
Electrical
20
Input
20
Output
21
AC Measurements
24
System Specification
24
Unit Protection
26
Mechanical
27
Environmental
28
Regulatory
28
Front Panel Controls
28
Special Features and Options
30
HV Option Specifications
31
Figure 2-1: Sample BPS90 Voltage / Current Rating Chart, -HV Option - Max
32
Figure 2-2: Sample BPS90 Voltage / Current Rating Chart, -HV Option - Derated
32
LF Option Specifications
33
Supplemental Specifications
33
Output
33
Acoustic Noise Levels
33
Unpacking and Installation - BPS30 and BPS45 Models
34
Unpacking
34
Power Requirements
34
Mechanical Installation
35
AC Input Connections and Wiring
35
Figure 3-1: the BPS30 or BPS45 Power Source
35
Figure 3-2: Location of BPS30 and BPS45 AC Input and Chassis Ground Connection
37
Figure 3-3: BPS30 and BPS45 Series AC Input Connection Diagram (Rear View)
39
Table 3-1: Suggested Input Wiring Sizes for each BPS Cabinet
40
AC On/Off Circuit Breaker on BPS Series Front Panel
42
Figure 3-4: BPS30 or BSP45 Rear Panel
43
Output Connections
44
Output Wiring
44
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground
45
Table 3-2: Suggested Output Wiring Sizes
45
Output Terminal Blocks
46
Table 3-3: Output Terminal Connections
46
BPS30-1, BPS45-1 - 1 Ø Mode Output Wiring Diagram
47
Figure 3-6: Location of BPS30 and BPS45 Output Terminals (Front View)
47
Figure 3-7: BPS30-1 / BPS45-1 Output Wiring (Rear View)
48
BPS30-3, BPS45-3 3Ø Mode Output Wiring Diagram
49
Figure 3-8: BPS30-3 / BPS45-3 Output Wiring (Rear View)
50
Unpacking and Installation - BPS75 Thru BPS180 Models
51
Unpacking
51
Power Requirements
51
Figure 4-1: BPS75/BPS90 Power Source Photo
52
Mechanical Installation
53
AC Input Connections and Wiring
54
Figure 4-2: Location of BPS75 and BPS90 AC Input and Chassis Ground Connection
55
Figure 4-3: BPS75-3 or BPS90-3 AC Input Connection Diagram (Rear View)
57
Table 4-1: Suggested Input Wiring Sizes for each RS Cabinet
58
AC On/Off Circuit Breaker on BPS Series Front Panel
59
Figure 4-4: BPS75-3 or BPS90-3 Rear Panel - External Sense Connector Location
60
Output Connections
61
Output Wiring
61
Figure 4-5: External Sense Cable Shield Connection to Chassis Ground
61
Table 4-2: Suggested Output Wiring Sizes
62
Output Terminal Blocks
63
Table 4-3: Output Terminal Connections
63
Figure 4-6: Location of Output Terminals (Rear View)
64
Output Wiring Diagram
65
Figure 4-7: BPS75-3 or BPS90-3 Output Wiring (Rear Panel View)
65
BPS150-3 or BPS180-3 Parallel Output Wiring Diagram
66
Figure 4-8: BPS150-3 or BPS180-3 - 2 Chassis Output Wiring (Rear View)
67
Multi-Chassis Output Connections
68
Connectors - Rear Panel
69
System Interface
69
Figure 4-9: Ship Kit Terminal Block Dimensions
69
Analog Input Connector
71
Table 4-4: System Interface Connectors
71
Table 4-5: Analog Interface Connector
72
BNC Connectors
73
External Sense Connector
73
RS232C Serial Interface Connector
73
Table 4-6: BNC Connectors
73
Table 4-7: External Sense Connector
73
Table 4-8: RS232 Connector Pin out - BPS Series with RS232 and USB
74
USB Interface
75
Figure 4-10: USB Connector Pin Orientation
75
Table 4-9: USB Connector Pin out
75
LAN Interface - RJ45
76
Figure 4-11 LAN Connector
76
Table 4-10: RJ45 LAN Connector Pin out
77
Multiple Cabinet Power Up/Down Procedures
78
Power up Procedure
78
Power down Procedure
78
Basic Initial Functional Test
79
Remote Inhibit / Remote Shutdown
81
Figure 4-12: Functional Test Setup
81
Table 4-11: Remote Inhibit Mode Settings
82
Front Panel Operation
83
Tour of the Front Panel
83
Front Panel Controls and Indicators
83
System On/Off Circuit Breaker
83
Status Indicator Lights
84
The Shuttle Knob
85
Figure 5-1: Shuttle Knob
85
FUNCTION Keypad
86
Figure 5-2: FUNCTION Keypad
86
Decimal Keypad
88
Figure 5-3: Entering Values from the Decimal Keypad
88
Figure 5-4: Cursor up Key Movement
88
LCD Display
89
Figure 5-5: Cursor down Key Movement
89
Figure 5-6: Main Menu 1 Screen
90
Menu Structure
91
MAIN Menus
91
Figure 5-7: Menu 1 through 3
91
Overview of Menu 1
94
Overview of Menu 2 and 3
95
PROGRAM Menu
96
Figure 5-8: PROGRAM Menu
96
MEASUREMENTS Screens
99
Figure 5-9: MEASUREMENTS Screen, Single Phase and Three Phase Modes
99
TRANSIENTS Menu
102
Figure 5-10: TRANSIENTS Menu
102
Figure 5-11: VOLTAGE SURGE/SAG SETUP Screen
103
Figure 5-12: VOLTAGE SWEEP/STEP SETUP Screen
106
Figure 5-13: FREQUENCY SWEEP/STEP SETUP Screen
108
Figure 5-14 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
110
Figure 5-15:START/VIEW TRANSIENT SEQUENCE Screen
111
SETUP REGISTERS Menu
113
Figure 5-16: SETUP REGISTERS Menu
113
UTILITY Menus
114
Figure 5-17: UTILITY Menus
114
Figure 5-18: GPIB/RS232 SETUP Menu
118
Figure 5-19: VOLTAGE/CURRENT CONTROL SETUP Menu
120
Figure 5-20: INITIAL SETUP Menus
122
Figure 5-21: LIMIT SETUP Menu
124
Figure 5-22: CONFIGURATION SETUP Menus
125
MEASUREMENT CAL FACTORS Menu
126
Figure 5-23: MEASUREMENT CAL FACTORS Menu
126
OUTPUT CAL FACTORS Menu
127
Figure 5-24: OUTPUT CAL FACTORS Menu (Series II Only)
127
Output Programming
128
Set the Output
128
Slewing Output Values with the Knob in IMMEDIATE Mode
128
Change Output Values with the Knob in SET Mode
129
Change Output Values with the Shuttle Knob from the MEASUREMENT 1 Screen
129
Standard Measurements
130
Standard Controller Measurements
130
Controller Measurements
131
Accuracy Considerations
133
Triggering Measurements
133
Figure 5-25: SET VOLT Trigger Source Acquisition
135
Figure 5-26: Positive Trigger Delay (Post Trigger Data)
137
Figure 5-27: Negative Trigger Delay (Pre-Trigger Data)
138
Transient Programming
139
Introduction
139
Using Transient Modes
139
Step Transients
139
Pulse Transients
141
Figure 5-28: Pulse Transients
141
List Transients
142
Figure 5-29: List Transients
142
Programming Slew Rates
145
Transient Execution
145
Saving Transient List Programs
145
Figure 5-30: START/VIEW TRANSIENT SEQUENCE Menu
145
Principle of Operation
147
General
147
Overall Description
148
Figure 6-1: BPS Series Functional Block Diagram
148
Controller Assembly
150
CPU Controller
150
Keyboard / Display Board
150
GPIB / RS232 or GPIB / RS232 / USB / LAN IO Board
150
Figure 6-2: BPS90 Series Detailed Block Diagram
152
Figure 6-3: Power Module Detailed Block Diagram
153
System Interface Board
154
Current / Voltage Sensor Board
154
Low Voltage Power Supply
154
Power Module
155
Figure 6-4: Power Module Layout
156
PFC Input Power Converter
157
Modulator Board
157
Amplifier Boards
158
Figure 6-5: Amplifier Board Layout
158
Filter Boards
159
Fan Supply Board
159
Output Snubber Board
159
Calibration
161
Recommended Calibration Equipment
161
Front Panel Calibration Screens
162
Figure 7-1: Sample Voltage Calibration Setup BPS75 or BPS90 (Rear View)
163
Routine Measurement Calibration
164
Figure 7-2: Sample BPS 90 Current Measurement Calibration Setup (Rear View)
165
Table 7-1: Sample BPS45/90/180 Calibration Load Resistance and Power Values
166
Measurement Cal - AC
167
Measurement Calibration Summary
167
Table 7-2: Measurement Calibration Table
167
Routine Output Calibration
168
Figure 7-3: DC Offset AC Filter
169
Output Cal
170
Three Phase Mode
171
Phase Angle Calibration
171
Output Calibration Summary
172
Table 7-3: Output Calibration Table - BPS Series
172
Non-Routine Calibration
173
Power Source Gain Adjustment
173
Service
175
Cleaning
175
General
175
Basic Operation
175
Excessive Output Voltage
175
Table 8-1: Basic Symptoms
175
Poor Output Voltage Regulation
176
Overload Light Is on
177
Distorted Output
177
Unit Shuts down after 1-2 Seconds
177
No Output and no Lights on Front Panel
177
No Output but Front Panel Controller Is Active
178
Advanced Troubleshooting
179
Switch off Unit
179
Removing Covers
179
Initial Inspection
179
Fuse Check
179
Power-On Troubleshooting Using the Led's
180
Other no Output Conditions
181
Factory Assistance
182
Fuses
183
Table 8-2: BPS75 and BPS90 Fuse Ratings
183
Firmware Updates
184
Requirements
184
Download Instructions
184
Flash Download Messages
187
Table 8-3: Flash Download Messages
187
Top Assembly Replaceable Parts - BSP30 and BPS45 Models
188
Table 9-1: BPS 30 and BPS45 - Replaceable Parts and Fuses
188
Top Assembly Replaceable Parts - BPS75 Thru BPS180 Models
194
Table 10-1: BPS75/BPS90, BPS150 and BPS180 - Replaceable Parts & Fuses
194
Options
198
Introduction
198
Option -HV: Additional AC Voltage Range
198
Option -ES: Emergency Stop Push Button
198
Error Messages
200
Table 12-1: Error Messages
207

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