Met One Instruments CAL-200 Manuals

Manuals and User Guides for Met One Instruments CAL-200. We have 1 Met One Instruments CAL-200 manual available for free PDF download: User Manual

Met One Instruments CAL-200 User Manual (176 pages)

Dilution Calibrator

Brand: Met One Instruments | Category: Test Equipment | Size: 5 MB

Table of Contents
3
Manufacturer's Statement
10
Safety Requirements
11
Warranty
11
Service and Repairs
12
Service Guidelines
12
CE Mark Declaration of Conformity
13
Claims for Damaged Shipments and Shipping Discrepancies
14
Damaged Shipments
14
Shipping Discrepancies
14
Contact Details
14
Internationally Recognised Symbols on Ecotech Equipment
15
Manual Revision History
16
Table 1 - Manual Revision History
16
Introduction
17
Description
17
Specifications
17
Dilution & Span Flows
17
Power
18
Operating Conditions
18
Communications
18
Physical Dimension
19
Ozone Generator [Serinus Cal 2000]
19
Photometer [Serinus Cal 3000]
19
Nomenclature
20
Background/Theory
21
Dilution Theory
21
Ozone Photometer Theory [Serinus Cal 3000]
22
Figure 1 - Dilution Theory for Serinus Cal
22
Explanation Photometer Transfer Standards
23
Instrument Description
24
Common Components
24
Figure 2 - Ozone Transfer Standard Hierarchy
24
Figure 3 - Solenoid Bullet Valve Operation
25
Serinus Cal 1000 Components
27
Figure 4 - Serinus Cal 1000 Layout
27
Serinus Cal 2000 Components
28
Figure 5 - Serinus Cal 2000 Layout
28
Figure 6 - Ozone Generator Assembly
29
Serinus Cal 3000 Components
30
Figure 7 - Mixing Manifold Serinus Cal 2000
30
Figure 8 - Serinus Cal 3000 Layout
31
Figure 9 - Mixing Manifold Serinus 3000
32
Figure 10 - Ozone Generator Assembly
33
Figure 11 - Flow Block Assembly
34
Figure 12 - Photometer Assembly
35
Figure 13 - Lamp Type DIP Switch Setting
36
Installation
37
Initial Check
37
Packaging
37
Manual Handling
37
Opening the Instrument
37
Items Received
38
Figure 14 - Opening the Instrument
38
Installation Notes
39
Instrument Set-Up
39
Setting-Up a Serinus Cal
39
Figure 15 - Serinus Cal Back Panel
39
Setting-Up a Serinus Cal 3000
40
Figure 16 - Installation of USB Memory Stick
40
Pneumatic Connections
41
Figure 17 - Connecting the Output and Exhaust Ports Serinus Cal 3000 Only
41
Figure 18 - Switching the Battery On/Off
41
Power Connection
42
Diluent Gas
42
Source Gas
43
Output Ports
43
Exhaust Port
43
Purge for Gas Lines
43
Communications Connections
44
Transporting/Storage
44
Operation
47
Warm-Up
47
Theory of Operation
47
Running a Point or Sequence
48
Operation
48
Figure 19 - Edit Gas Standard Menu (Example 1)
49
Figure 20 - Gas Supply Menu (Example 1)
49
Figure 21 - Gas Dilution Point Setup (Example 1)
50
Figure 22 - Home Screen Running EXE 01 Point
50
Figure 23 - Zero Point Setup
51
Figure 24 - Home Screen Running EXE 02 Point
52
Figure 25 - Edit Gas Standard Menu (Example 3)
52
Figure 26 - Source Control Setup
53
Figure 27 - Home Screen Running EXE 03 Point
53
Figure 28 - Edit Gas Standard Menu (Example 4)
54
Figure 29 - Gas Supply Menu (Example 4)
55
Figure 30 - Titration Setup, with Ozone
56
Figure 31 - Home Screen Running EXE 04 Point
56
Figure 32 - Titration Setup, Without Ozone
56
Figure 33 - Home Screen Running EXE 05 Point
57
Figure 34 - O3 Generator Setup
58
Figure 35 - Home Screen Running EXE 06 Point
58
Figure 36 - O3 Gen/Photometer Setup
59
Figure 37 - Home Screen Running EXE 07 Point
60
Figure 38 - Titration Sequence Setup
60
General Operation Information
61
Keypad & Display
61
Figure 39 - Home Screen Running GPT 1 Sequence
61
Figure 40 - Front Panel
61
Home Screen
63
Figure 41 - Home Screen
63
Menus & Screens
64
Quick Menu
64
Mode
65
Main Menu
65
Gas Supply Menu
66
Edit Gas Standards Menu
66
Edit Gas Standard Menu
67
Points & Sequencing Menu
67
Define Points Menu
67
Define Point Menu
67
Define Sequences Menu
70
Define Sequence Menu
70
Manual Operation Menu
71
Manual Point Menu
71
Manual Flow Menu
72
Analyser State Menu
72
Status Menu
73
Temperature Menu
75
Pressure & Flow Menu
75
Voltage Menu
76
General Settings Menu
76
Calibration Menu
77
Pressure Calibration Menu
77
Ozone Calibration Menu
77
MFC Calibration Menu
78
Service Menu
78
Diagnostics Menu
79
Digital Pots Menu
79
Internal Pump Menu
80
Valve Menu
81
Tests Menu
82
Digital Input Test Menu
82
Digital Output Test Menu
82
Calculation Factors Menu
82
Communications Menu
83
Data Logging Menu
83
Serial Communication Menu
84
Analog Input Menu
84
Analog Output Menu
85
Digital Output Menu
86
Table 2 - Digital Output States
86
Network Menu
87
Bluetooth Menu
88
Advanced Menu
88
Hardware Menu
89
MFC Installation Menu
89
Parameter Display Menu
90
Communications
91
RS232 Communication
91
Figure 42 - Communication Ports
91
USB Communication
92
TCP/IP Network Communication (Optional)
92
Figure 43 - Multidrop RS232 Cable Example
92
Figure 44 - Example of Typical Network Setups
93
Network Setup
94
Port Forwarding on Remote Modem/Router Setup
94
Figure 45 - Example of Network Menu Setup
94
Figure 46 - Port Forwarding Example
94
Airodis Setup to Communicate with Serinus
95
Digital/Analog Communication
95
Figure 47 - LAN Network Set-Up (Airodis)
95
Figure 48 - WAN Network Set-Up (Airodis)
95
Analog Outputs
96
Table 3 - Analog Outputs
96
Analog Inputs
97
Digital Status Outputs
97
Figure 49 - 25 Pin Rear Panel PCA (Default Jumpers Highlighted)
98
Figure 50 - External 25 Pin I/O Individual Pin Descriptions
98
Logging Data
99
Configure Instrument Internal Logging
99
Using Airodis Software to Download Data
99
Connecting the Serinus to Your PC
99
Figure 51 - Installing Driver Software (Device Manager)
99
Figure 52 - Update Driver Popup
100
Figure 53 - Update Driver Popup (Directory Location)
100
Figure 54 - Installing Driver Confirmation Prompt
101
Figure 55 - Successful Driver Installation
101
Installing Airodis
102
Configuring Airodis
102
Figure 56 - Airodis Workspace Manager
103
Figure 57 - Adding a New Station
103
Figure 58 - Adding a New Station
104
Table 4 - Setting up a New Station Via Airodis
104
Figure 59 - Station Configuration (Channel List)
105
Figure 60 - Error Status Notification
105
Figure 61 - Downloading Data
106
Figure 62 - Download Data Status
106
Figure 63 - Data Visibility
107
Figure 64 - Exporting Data
107
Serinus Remote App/Bluetooth
108
Installation
108
Figure 65 - Data Download Complete
108
Connecting to the Instrument
109
Figure 66 - Downloading the App from Google Play Store
109
Figure 67 - Bluetooth Pairing Request
109
Control Serinus Instrument
110
Figure 68 - Showing or Hiding the Numpad
110
Real-Time Plot
111
Figure 69 - Switching Analysis
111
Table 5 - Options Menu
111
Download
112
Figure 70 - Real-Time Plot
112
Get Parameters
113
Figure 71 - Plot of Downloaded Data
113
Preferences
114
Figure 72 - Directory Settings
114
Figure 73 - Logs Format
114
Figure 74 - Colour Theme Settings
115
Calibration
117
MFC Calibration
117
Figure 75 - MFC Calibration Setup
118
MFC Pre Calibration Setup
119
MFC Calibration
119
Ozone Flow Calibration
119
Figure 76 - Port G: Test Flow Meter Shown Connected
120
Figure 77 - Ozone Flow Calibration 80 Sccm
120
Pressure Calibration
121
Figure 78 - Ozone Flow Calibration 80 Sccm
121
Ozone Generator Characterisation - Serinus Cal 2000
122
Figure 79 - Disconnect Inlet of Photometer
122
Ozone Generator Characterisation - Serinus Cal 3000
123
Photometer Calibration - Serinus Cal 3000
123
Photometer Pre Check
123
Photometer Calibration
124
Service
125
Plumbing Schematic
125
Plumbing Schematic Serinus Cal 1000
125
Figure 80 - Solenoid Bullet Valve Operation
125
Plumbing Schematic Serinus Cal 2000
126
Figure 81 - Serinus Cal 1000 Plumbing Schematic
126
Figure 82 - Serinus Cal 2000 Plumbing Schematic
126
Plumbing Schematic Serinus Cal 3000
127
Maintenance Tools
127
Figure 83 - Serinus Cal 3000 Plumbing Schematic
127
Figure 84 - Minifit Extraction Tool - T030001
128
Figure 85 - Orifice Removal Tool - H010046
128
Figure 86 - Leak Check Jig - H050069
128
Figure 87 - Air Monitoring Test Equipment Kit (AMTEK) - Customisable
128
Maintenance Schedule
129
Maintenance Procedures
129
Leak Check Serinus Cal 3000
129
Table 6 - Maintenance Schedule
129
Figure 88 - Isolate Pressure Regulator
130
Figure 89 - Leak Check: Manual Point Setup
130
Figure 90 - Leak Check: Full Test
130
Figure 91 - Leak Check: Pump Bypass
131
Figure 92 - Leak Check: Isolate Photometer Valve States
131
Figure 93 - Leak Check: Isolate Photometer Schematic
132
UV Lamp Check Serinus Cal 3000
133
Figure 94 - Leak Check: Isolate Mfc's Schematic
133
Cleaning
134
Bootloader
134
Figure 95 - Location of UV Lamp Fastening Grub Screw
134
Display Help Screen
135
Communications Port Test
135
Updating Firmware
135
Updating Firmware from USB Memory Stick
135
Erase All Settings
136
Start Calibrator
136
Troubleshooting
137
Main Screen Error Messages
137
Ecotech Service Support Files - Backup Configuration and Parameters to USB
137
Figure 96 - Serinus Cal Memory USB File Structure
138
Optional Extras
139
Rack Mount Kit PN (E020116)
139
Figure 97 - Separate Rack Slides
139
Figure 98 - Assemble Inner Slide on Chassis
140
Figure 99 - Rack Mount Ears Fitted to Analyser
140
Figure 100 - Attach Rack Mount Adaptors to Outer Slides
141
Figure 101 - Test Fit the Rack Slide Assembly into Your Rack
141
Figure 102 - Attach Slides to Front of Rack
142
Tcp/Ip Pn (E020101)
143
Additional Source Ports PN (E020314)
143
Additional Diluent Port PN (E020315)
143
Second Source MFC PN (E020318-XX)
143
Second Diluent MFC PN (E020316-XX)
143
Figure 103 - Slide Clips
143
Spare Parts and Schematics
145
Maintenance Kit PN (E020321, E020322, E020323)
145
Table 7 - Serinus Cal 1000 Maintenance Kit (E020321)
145
Table 8 - Serinus Cal 2000 Maintenance Kit (E020322)
145
Table 9 - Serinus Cal 3000 Maintenance Kit (E020323)
145
Serinus Cal Service Kit
146
Consumables
146
Table 10 - Serinus Accessories Kit
146
Table 11 - Serinus Cal Consumables
146
Instrument Parts List
147
Table 12 - Instrument Parts List
147
Plumbing Schematic - D020034
150
Plumbing Schematic - D020035
151
Plumbing Schematic - D020036
152
Block Wiring Schematic - D020037
153
Block Wiring Schematic - D020038
154
Block Wiring Schematic - D020039
155
Valve Manifold
156
Mixing Manifold - H013185
157
Mixing Manifold - H013185-01
158
Photometer - H013100-01
159
Bullet Valve - H010058
160
Table 13 - Advanced Protocol Parameter List
161
Appendix A. Advanced Protocol Parameter List
161
Appendix B. Modbus Protocol
171
Table 14 - Native Serial Commands
172
Appendix C. Gascal Protocol
172
Appendix D. Beer-Lambert Law
174

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