Meritor MM-0861 Manuals

Manuals and User Guides for Meritor MM-0861. We have 1 Meritor MM-0861 manual available for free PDF download: Maintenance Manual

Meritor MM-0861 Maintenance Manual (118 pages)

Brand: Meritor | Category: Industrial Equipment | Size: 9.98 MB

About this Manual
2
How to Obtain Additional Maintenance and Service Information
2
If Parts, Tools, and Supplies Are Specified in this Manual
2
Table of Contents
3
Transfer Case Interchangeability
4
Section 1: Safety Information
5
Hazard Alert Messages
5
Safety Precautions
5
Section 2: Exploded Views
6
MTC-4208X/XP Transfer Case Rear Cover
6
MTC-4208X/XP Transfer Case Front Cover
8
MTC-4208XL Transfer Case Rear Cover
10
MTC-4208XL Transfer Case Front Cover
12
MTC-4208XLEV/XLEC Transfer Case Rear Cover
14
MTC-4208XLEV/XLEC Transfer Case Front Cover
16
MTC-4210X/XP Transfer Case Rear Cover
18
MTC-4210X/XP Transfer Case Front Cover
20
MTC-4210XL Transfer Case Rear Cover
22
MTC-4210XL Transfer Case Front Cover
24
MTC-4210XLEV/XLEC Transfer Case Rear Cover
26
MTC-4210XLEV/XLEC Transfer Case Front Cover
28
MTC-4213X Transfer Case Rear Cover
30
MTC-4213X Transfer Case Front Cover
32
MTC-4208XP and MTC-4210XP Declutch/Pto
34
Model Nomenclature
36
Section 3: Introduction
37
Description
37
Operation
39
Section 4: Removal
42
Remove the Transfer Case Assembly
42
Section 5: Disassembly
45
Remove the Input Shaft Assembly
45
Disassemble the Transfer Case
46
Section 6: Prepare Parts for Assembly
55
Clean Parts
55
Dry Parts
56
Oil Seals and O-Rings
56
Inspect Parts
56
Repair or Replace Parts
57
Applying Adhesive and Silicone Gasket Material
58
Fasteners
58
Helical Gears
59
Shafts
60
PTO Components
60
High and Low Shifting Components
60
Oil and Lubrication System
61
Internal Oil Pump
61
External Rear-Mounted Oil Pump
61
Transfer Case Halves
61
Preparing the Case and Cover for Seal Replacement
61
Section 7: Assembly
62
Gear and Shaft Sub-Assembly Build up
62
Assemble the Upper Rear Output Shaft (MTC-4213X Only)
66
Gear and Shaft Installation into the Transfer Case Halves
66
Install the Front Input Shaft, Input Bearing Cage, and Internal Oil Pump Assembly Installation (if Equipped)
67
Install the Upper Rear Output Shaft (MTC-4213X Only)
68
End Play Check and Adjustment
69
Front Output Shaft End Play (All Models)
70
MTC-4213X Rear Output Shaft End Play
71
Final Assembly
73
Transfer Case Shifting Check
79
Transfer Case Assembly Test
80
Section 8: Power Take-Off (PTO)
81
Installation
81
Exploded View
82
Remove the Transfer Case Rear Access Cover
83
Exploded View
84
Install the Yoke Onto the PTO
85
Install the Optional Indicator Switch
85
Install the PTO Onto the Transfer Case
86
Test the PTO Installation
86
Test the Transfer Case with the PTO Assembly Installed
87
PTO Disassembly
87
PTO Assembly
87
Section 9: Installation
90
Install the Transfer Case
90
Oil Cooler Line Connections
90
Section 10: Troubleshooting
93
Transfer Case Lubrication Diagnostics
93
Excessive Noise and Vibration Diagnostics
95
PTO Does Not Engage/Disengage Diagnostics
96
Front Axle Declutch Does Not Engage/Disengage Diagnostics
97
High/Low Gear Shifting Diagnostics
98
Section 11: Lubrication and Maintenance
99
Lubricant Temperatures
99
Operating Information
99
Oil Fill Procedure
101
Pump Priming and Pressure Check Procedure
102
Transfer Case Inspection
103
Section 12: Torque Specifications
105
Standard MTC-4213X, MTC-4208XP, and MTC-4210XP
105
Standard MTC-4208X/XL/XLEV and MTC-4210X/XL/XLEV
107
Section 13: Vehicle Towing Instructions
109
Section 14: Tools
110
Holding Fixture (905473-140)
110
Bearing Cone Driver (905473-92)
111
Bearing Driver (4FI20-27110-000008)
111
Bearing Cone Driver (905473-82)
113
Bearing Cup Driver (910203-36)
113
Bearing Cup Driver (4FI20-27110-000007)
114
Bearing Cup Driver (910203-37)
115
PTO Bearing Cone Driver
116
Modified Bearing Cup Puller
117

Meritor Categories

Industrial Equipment Automobile Parts Automobile Accessories Control Systems

More Meritor Manuals

Meritor MM-0861 Manuals

Meritor MM-0861 Maintenance Manual (118 pages)

Table of Contents

Related Products

Meritor Categories