Mercury Racing HP525 EFI Bravo Sterndrive Series Manuals

Manuals and User Guides for Mercury Racing HP525 EFI Bravo Sterndrive Series. We have 1 Mercury Racing HP525 EFI Bravo Sterndrive Series manual available for free PDF download: Operation, Maintenance & Warranty Manual

Mercury Racing HP525 EFI Bravo Sterndrive Series Operation, Maintenance & Warranty Manual (147 pages)

Brand: Mercury Racing | Category: Engine | Size: 5 MB

Table of Contents
5
Warranty Registration United States and Canada
11
Warranty Information
11
Transfer of Warranty
12
Mercury Racing Division One-Year Limited Warranty
13
Products Sold to Government Agencies
16
Three-Year Limited Warranty against Corrosion
17
Warranty Coverage and Exclusions for Mercury Racing Sterndrive Products
20
E.P.A. Emission Controls
21
Before Operating Your Boat
24
Boat Horsepower Capacity
24
General Information
24
High-Speed and High-Performance Boat Operation
25
Paddle Wheel and Water Temperature Sensors
25
Lanyard Stop Switch
26
Trailering the Boat
27
Protecting People in the Water
27
Exhaust Emissions
28
Wave and Wake Jumping
30
Impact with Underwater Hazards
31
Operating in Shallow Water
32
Safe Boating Suggestions
34
Stolen Power Package
37
Engine Identification
38
Specifications
38
Fuel Requirements
39
Low Permeation Fuel Hose Requirement
41
Crankcase Oil
41
Capacities
43
General Engine Specifications
43
Engine Operating Limitations
44
Engine Break-In
45
After Break-In Period
45
Instrumentation
46
Warning System
46
Operation
46
Electrical System Overload Protection
49
Remote Controls
53
Remote Controls (Console Mounted Zero Effort)
56
Power Trim
57
Starting, Shifting and Stopping
62
Operation Chart
64
Freezing Temperature Operation
65
Drain Plug and Bilge Pump
66
Launching and Boat Operation Care
66
Weight Distribution
67
Bottom of Boat
67
Cavitation
67
Conditions Affecting Operation
67
Ventilation
68
Propeller Selection
68
Conditions that Lower Engine Performance
69
Service Responsibilities
70
Maintenance
70
Replacement Service Parts
71
Do-It-Yourself Maintenance Suggestions
71
Servicing High-Horsepower Engines
73
Engine Maintenance Charts
73
Bravo Drive Maintenance Charts
75
Checking Fluid Levels
77
Changing Fluids
84
Lubrication
95
Propellers
98
Flushing the Power Package
106
Seawater Pump Impeller Inspection
110
Cleaning Seawater (Raw Water) Section of Oil Cooler
111
Changing Positive Crankcase Ventilation Valve
112
Serpentine Drive Belt
113
Changing Fuel Filters
115
Corrosion and Corrosion Protection
118
Battery
125
Bottom of Boat
126
Inspection and Maintenance
126
Attention Required after Submersion
126
Power Package Lay-Up
127
Cold Weather or Extended Storage
127
Draining Instructions
129
Battery Winter Storage
132
Power Package Recommissioning
132
Engine will Not Crank
136
Engine Cranks but will Not Start
136
Troubleshooting
136
Engine Hard to Start, Runs Rough, Misses, And/Or Backfires
137
Low Engine Coolant (Closed Cooling) Temperature
137
Poor Performance
138
Insufficient Engine Temperature
138
High Engine Temperature
139
Low Engine Oil Pressure
139
Battery will Not Come up on Charge
140
Power Trim Does Not Operate (Motor Doesn't Run)
140
Power Trim Does Not Operate (Motor Runs but Drive Unit Does Not Move)
140
Electrical Analog Trim Gauge Malfunction
141
Remote Control Operates Hard, Binds, Has Excessive Free-Play or Makes Unusual Sounds
141
Steering Wheel Turns Hard or Jerky
141
Seawater Pressure Is below Specification
142
Seawater Pressure Is above Specification
142
Local Repair Service
143
Service Away from Home
143
Parts and Accessories Inquiries
143
Service Assistance
143
Owner Service Assistance
143
Mercury Mercruiser Service Offices
144
United States and Canada
146
Outside the United States and Canada
146
Ordering Literature
146

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Mercury Racing HP525 EFI Bravo Sterndrive Series Manuals

Mercury Racing HP525 EFI Bravo Sterndrive Series Operation, Maintenance & Warranty Manual (147 pages)

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