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MCR PROLIGHT
User Manuals: mercor MCR PROLIGHT Continuous Rooflights
Manuals and User Guides for mercor MCR PROLIGHT Continuous Rooflights. We have
1
mercor MCR PROLIGHT Continuous Rooflights manual available for free PDF download: Installation Manual
mercor MCR PROLIGHT Installation Manual (104 pages)
Continuous Rooflights
Brand:
mercor
| Category:
Lighting Equipment
| Size: 6 MB
Table of Contents
Section 1
2
Table of Contents
2
With Sandwich Panels
3
Installation of the Rooflight Base
13
Figure 1 Rooflight Base Components
13
Figure 2 Arrangement of the Base Components
13
Figure 3 Arrangement of the Base Components (When the Rooflight Is Built Across the Roof Ridge)
14
Figure 4 Assembly of the End Panel Base
15
Figure 5 Connection of the Tympanum Base with the Longitudinal Base Pieces (Corner)
15
Figure 6 Example of Bracing Installation in the Self-Supporting Rooflight Base
16
Figure 7 Typical Thermal Insulation and Waterproofing Method
16
Figure 8 Shapes of the Tympanum Wall of the Roof Ridge Rooflight
17
Installation of an Overlay Base
18
Figure 9 Arrangement of the Overlay Base on the On-Site Roof Plinth
18
Figure 10 View of Overlay Base Showing Spacing of Fasteners
18
Figure 11 Cross-Section of Overlay Base Mounted on Concrete Plinth
18
Figure 12 Method of Mounting the Safety Net Brackets on the Base
20
Installation of a Safety Nets / an Anti-Burglar Grids
20
Installation of a Safety Net
20
Figure 13 Installation of the Safety Net under the Vent
21
Figure 14 Installation of the Safety Net under the Vent
21
Figure 15 Safety Net Installed under the Entire Rooflight
22
Installation of the Anti-Burglar Grid
23
Figure 16 Installation of the Base and Grid Braces
23
Figure 17 Arrangement of Anti-Burglary Grid Pipes
24
Figure 18 Arrangement of Cover Profiles
24
Installation of PAS Anchorage Points
25
Figure 19 Details of the PAS Anchorage Point Installation - Viewed from Outside the Rooflight
25
Figure 20 Detail of the PAS Anchorage Point Installation - Viewed from Inside the Rooflight
25
Figure 21 Cross-Section through the Rooflight with Attached PAS Anchorage Point
26
Double Glazings - Possible Configurations and Installation Sequence
27
Figure 23 Layout of the Edge Profiles Following the Principle of Parallel Orientation
37
Figure 22 Example Layout of the Bearing and Edge Profiles of a Continuous Rooflight
37
Assembly of the Top Section of the Continuous Rooflight
37
Figure 24 Installation of Edge Profiles According to the Attachment to the Installation Manual
38
Figure 25 Tympanum Panel Assembly
39
Figure 26 Arrangement of Tympanum Panels in Relation to the Rooflight Base
39
Figure 27 Installation of the Arch-Shaped Support in the Rooflight
40
Figure 28 Installation of Arc Supports
40
Figure 29 Assembly of Bearing Profiles. Types of Bearing Profiles: A/ N60, B/N80
41
Figure 30 Installation of Vent Support Frame
41
Figure 31 Longitudinal Stiffener Assembly (Applies to Selected Rooflight Sizes)
42
Figure 32 Figure Expanding Sealant Tape between N Profiles (Cross-Section)
42
Figure 33 Expanding Sealant Tape between N Profiles (Longitudinal Section)
43
Figure 34 Expanding Sealant Tape Right after Application
43
Figure 35 the same Seal When Fully Expanded
43
Figure 36 Preparation of Pressing Profiles and Polycarbonate Panels
44
Figure 37 Connection Method Of: A) Pressing Profiles with Bearing Profiles B) Edge Profiles with Pressing Profiles
44
Figure 38 Twin and Triple Polycarbonate Panel Glazing
45
Figure 39 Assembly of Polycarbonate Panels and Bearing Profiles (Step 1)
46
Figure 40 Installation of Polycarbonate Panels and Bearing Profiles (Step 2)
46
Figure 41 Assembly of Polycarbonate Panels and Bearing Profiles (Step 2)
47
Figure 42 Bracket Fitted in N60 Profile
48
Figure 43 Bracket Fitted in N80 Profile
48
Figure 44 Layout of Brackets on the Vent Support Frame Arc
49
Figure 45 Layout of C-Brackets on the Vent Support Frame Arc in Relation to the Fixing Screws Positions
49
Figure 46 Layout of Brackets on the Vent Support Frame
50
Figure 47 Layout of C-Brackets on the Vent Support Frame Arc in Relation to the Fixing Screws Positions
50
Figure 48 Cross-Section Showing Foam Applied in the C-Spacer
51
Figure 50 Fitting the End Panel Cover Strip on 80 Profile System
51
Figure 49 Fitting the End Panel Cover Strip on 60 Profile System
51
Figure 51 Determining the Cutting Lines of the Masking Gasket
51
Figure 52 Cutting the Masking Gasket Along the Lines
52
Figure 53 Method of Fitting JP-EPDM Gasket. a Cross-Section of a Correctly Inserted Gasket Is Shown
53
Figure 55 Example of How to Make the Cut-Out in the Edge Profile
54
Figure 54 Edge Profile with a Cut-Out
54
Additional Operations Limiting Errors in Roofing Works at the Tympanum Panel
54
1200 J Reinforcements to the Top Section Structure
55
Types of 1200J Reinforcements
55
Figure 56 Types of 1200 J Reinforcements
55
Spacing of 1200 J Braces
56
Figure 57 Layout of 1200 J Reinforcements in the Rooflight Structure
56
Figure 58 View of the Reinforced Rooflight Structure
57
Installation of 1200 J Reinforcements
58
Figure 59 the Sequence of Installation of 1200 J Reinforcements in a Rooflight
58
Figure 60 1200 J Reinforcements Installed on N80 Bearing Profile
58
Figure 61 1200 J Reinforcements Installed on N60 Bearing Profile
59
Figure 62 Holders of Reinforcement Used to Suit Spacing of Bearing Profiles
60
Figure 63 Example Brace Holder Adjusted to Suit the N60 Bearing Profile Location
60
Figure 65 Figure 1 Assembly of Edge Profiles
61
Figure 64 Example Layout of the Bearing and Edge Profiles of a Dual-Pitched Rooflight
61
Assembly of Triangular Rooflight
61
Figure 66 Assembly of the Tympanum Panel
62
Figure 67 Bearing Profiles: A/ N60; B/ N80
63
Figure 68 Cross-Section through the Assembled Set of Ridge Profiles (Ridge Assembly)
63
Figure 69 Installation of Bearing Profiles and Assembled Set of Ridge Profiles (Step 1)
63
Figure 70 Preparation of Pressing Profiles and Polycarbonate Panels
64
Figure 71 Installation of Polycarbonate Panels and Pressing Profiles (Step 1)
64
Figure 72 Assembly of Polycarbonate Panels and Pressing Profiles (Step 2)
65
Figure 73 Assembly of Polycarbonate Panels and Pressing Profiles (Step 3)
65
Figure 74 Method of Connecting: A/ Pressing Profiles with Bearing Profiles; B/ Edge Profiles with Pressing Profiles
66
Figure 75 Installation of Ridge Cover Strip
66
Figure 76 Cross Section through Correctly Installed Ridge of a Triangular Rooflight
66
Installation of a Double-Leaf Vent Integrated into a Continuous Rooflight
67
Figure 77 Example Rooflight Prepared for Vent Installation
67
Figure 78 Opening Mechanism of the Smoke Vent Prepared for Assembly (Comes Factory Assembled in One Piece)
67
Figure 81 Crossbar with Electric Actuators Ready for Installation
68
Figure 80 Assembly of the Operating Mechanism - Side View
68
Figure 79 Assembly of the Control System
68
Figure 82 Assembly of Crossbar Z with Electric Actuators of Ventilation Hatch
69
Figure 83 Preparation of the Vent Supporting Frame for Vent Installation
70
Figure 84 Double-Leaf Vent Prepared for Installation (Comes Factory Assembled in One Piece)
70
Figure 85 View of the Transport Security Brackets on the Vent Leaves, on the Right - the Number Land
71
Figure 86 Unlocking the Vents and Blinding the Remaining Hole (A-A Cross-Section of Figure 84 and Figure 96)
71
Figure 87 Double-Leaf Smoke Vent Installed in Continuous Rooflight (the Leaves in Opened Position)
72
Figure 88 Double-Leaf Fresh Air Vent Installed in Continuous Rooflight (the Leaves in Closed Position)
72
Figure 89 Double-Leaf Vent Installed in a Continuous Rooflight
73
Figure 90 Connection of the Vent with the Top Section of the Rooflight (A-A Cross-Section from Figure 89 Double-Leaf Vent Installed in a Continuous Rooflight)
73
Figure 91 Connection of the Vent with the with the Top Section of the Rooflight (B-B Cross-Section from Figure 89 Double-Leaf Vent Installed in a Continuous Rooflight )
73
Installation of a Single-Leaf Vent in a Continuous Rooflight
74
Figure 92 Example Continuous Rooflight Prepared for Vent Installation
74
Figure 93 Opening Mechanism Prepared for Installation (Comes Factory Assembled in One Piece)
74
Figure 96 Single-Leaf Vent Prepared for Assembly (Comes Factory Assembled in One Piece)
75
Figure 95 Installation of Opening Mechanism - Side View
75
Figure 94 Installation of Opening Mechanism
75
Figure 97 Single-Leaf Vent Prepared for Assembly (Comes Factory Assembled in One Piece)
76
Figure 98 Single-Leaf Vent Installed in Continuous Rooflight (Showing Vent in the Open Position)
76
Figure 99 Single-Leaf Vent Installed in the Continuous Rooflight (Showing Leaf in Closed Position)
77
Figure 100 Connection between Vent and Continuous Rooflight - (A-A Cross-Section from Figure 99 Single-Leaf Vent Installed in the Continuous Rooflight - Leaf in Closed Position)
77
Figure 101 Connection between Vent and Continuous Rooflight - (B-B Section from Figure 99 Single-Leaf Vent Installed in the Continuous Rooflight - Leaf in Closed Position)
77
Installation of Wind Deflectors
78
Figure 102 Deflectors in a Double-Leaf Vent
78
Figure 103 Deflectors in a Single-Leaf Vent
79
Figure 104 Connection of Wind Deflector with Bracket (Exploded View)
79
Instruction for the Installation of the Continuous Rooflight Crossing the Roof Ridge
80
Figure 105 PCA Blanks with 80 MM Separator Applied on One Side
93
Roof Ridge Crossing: How to Install the 1200 J Reinforcements
98
Figure 106 Methods to Equip the Roof Ridge Crossings with 1200 J Reinforcements
98
Figure 107 Method of Installation of Reinforcements in the Roof Ridge
99
Figure 108 PCA Cover with 80 MM Separator Applied on One Side
100
Figure 109 Installation of Edge Profiles Roof Ridge Joint Cover
100
Section 2
101
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