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M 447 hLAG
User Manuals: Mercedes-Benz M 447 hLAG Gas Engine
Manuals and User Guides for Mercedes-Benz M 447 hLAG Gas Engine. We have
1
Mercedes-Benz M 447 hLAG Gas Engine manual available for free PDF download: Service Manual
Mercedes-Benz M 447 hLAG Service Manual (83 pages)
Natural Gas Engine EGM Engine Control Unit
Brand:
Mercedes-Benz
| Category:
Engine
| Size: 1 MB
Table of Contents
Table of Contents
4
1 Natural Gas Engine M 447 Hlag
8
Overall System of Natural Gas Engine
10
2 Functional Description of EGM
11
Introduction
11
Basic EGM Functions
12
Torque Control
13
Engine Protection Functions
14
Engine Protection: Charge-Air Temperature
15
Engine Protection: Coolant Temperature
16
Engine Protection: Turbocharger Overpressure
17
Engine Protection: Boost-Pressure Substitute Value Formation
18
Engine Protection: Crankshaft Emergency-Running Mode (Dual Ignition)
19
Engine Protection: Lambda Lean-Controller Probe
21
Engine Protection: Gas Injection
22
Engine Protection: Ignition
23
Engine Protection: Oil Pressure Pre-Warning Threshold
24
Engine Protection: Oil-Pressure Warning Threshold
25
Idling Control
27
Idling Control: Target Idling Speed
27
Engine State Detection
28
Cylinder Filling
28
Throttle Valve Control
29
Throttle Valve Control: TV = F(Throttle Valve Position)
29
Throttle Valve Diagnosis
30
Turbocharger Control
31
Schematic Diagram of Wastegate Actuation
31
Switch-On Conditions for Boost-Pressure Control
32
Switch-On Threshold for Boost-Pressure Control
33
Switch-Off Threshold for Boost-Pressure Control
33
Turbocharger Diagnosis
34
Gas Injection
35
Gas Mass Calculation During Starting
35
Gas Mass Calculation in Normal Case
35
Overview: Gas Mass Calculation in Normal Operation
36
Lambda Control
37
Lambda Control Diagnosis
38
Overrun Fuel Cut-Off (SAS)
38
Switch-On Conditions for Gas Injection
38
Release of Gas Injection and Actuation of Gas Cut-Off Valve
39
Ignition
40
Firing Angle in Starting Mode
40
Firing Angle Determination in Idling Mode
40
Firing Angle Determination in Partial-Load and Full-Load Mode
40
Function Overview of Firing Angle Calculation
41
3 Electrical Description of EGM
42
System Interface Overview
42
Block Diagram
42
Block Diagram for Electrical Description
42
Connector Assignment of EGM and Ignition Modules
43
Power Supply of EGM
45
Power Supply of Ignition Module
46
Sensor Technology
47
Active Sensors
47
Special Sensors
47
Passive Sensors
48
Digital Inputs
49
Terminal
49
Service Switch Start/Stop
49
Actuator Technology
50
Gas Injectors
50
Gas Injector Actuation
50
Actuation Phases and Current Curve of Gas Injectors
51
Proportional Valve Actuation
52
Lambda Heating Actuation
52
High-Pressure Cut-Off Valve Actuation
52
Ignition Module Actuation
52
Principle of Ignition Actuation
53
4 Diagnosis
54
Reading Measured Values
54
Target Engine Torque (FR)
55
Maximum Current Engine Torque
55
Actual Engine Torque
55
Gas Injection Angle (Cylinder 1)
55
Angle for Start of Gas Delivery (Cylinder 1)
55
Determining the Target Engine Torque
55
Current Target Control Speed
56
Current Final Limit Speed
56
Control-Speed Target Value (FR)
56
Redundant Speed (Ter. W) (FR)
56
Engine Speed
56
Exhaust-Gas Temperature
57
Vehicle Speed (FR)
57
Characteristic Curve: Exhaust-Gas Temperature Sensor
57
Coolant Temperature
58
Characteristic Curve: Coolant Temperature Sensor
58
Gas Temperature
59
Characteristic Curve: Gas Temperature Sensor
59
Calculation of Gas Pressure
60
Characteristic Curve: Gas Pressure Sensor
60
Calculation of Engine Oil Level
61
Oil Temperature
61
Characteristic Curve: Oil Temperature Sensor
61
Charge-Air Temperature
62
Characteristic Curve: Charge-Air Temperature Sensor
62
Boost Pressure
63
Characteristic Curve: Boost Pressure Sensor
63
Atmospheric Air Pressure
64
Characteristic Curve: Atmospheric Pressure Sensor
64
Oil Pressure
65
Characteristic Curve: Oil Pressure Sensor
65
Throttle-Valve Target Position
66
Throttle-Valve Actual Position
66
Lambda Target Value
66
Lambda Actual Value
66
Lambda-Probe Heating Current
66
Lambda Correction Factor
67
Air Mass
67
Gas Mass
67
Firing Angle (Cylinder 1)
67
Turbocharger Pulse Duty Factor
67
Battery Voltage
67
Reading Binary Values
68
EGM-Specific Customer Service Routines
71
Temporarily Switch off LMR
71
Switch-Off of Gas Injectors
72
Cylinder-Selective Ignition Switch-Off
72
Temporarily Switch off Engine Run-On
73
Manual Compression Test
73
5 Checking EGM
74
Troubleshooting
74
Engine Fails to Start
74
Engine Cannot be Switched off
74
Increased Engine Idling Speed
74
Reduced Engine Output
75
Rough Engine Running, Traction Interruption
75
Special Tools
76
Circuit Diagram of M 447 Hlag
76
Engine Performance Data
78
Performance Graph for O 447 Hlag, 240 Kw
78
Performance Graph for M 447 Hlag, 185 Kw
78
Safety Precautions When Working on EGM
79
6 Appendix
80
Pulse Width Modulated Signal
80
Drawing: Pulse Width Modulated Signal
80
Overview of Bus Systems (Evobus)
81
7 Index
82
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