Sign In
Upload
Manuals
Brands
McLaren Manuals
Automobile
570SGT4
User Manuals: McLaren 570SGT4 Race Car
Manuals and User Guides for McLaren 570SGT4 Race Car. We have
1
McLaren 570SGT4 Race Car manual available for free PDF download: Technical Manual
McLaren 570SGT4 Technical Manual (153 pages)
Brand:
McLaren
| Category:
Automobile
| Size: 9 MB
Table of Contents
Table of Contents
2
1 Introduction
12
About this Manual
12
Contact Information
12
Mclaren Customer Racing
12
Customer Support
12
Disclaimer
13
Legality and Homologation
13
Damage to the Monocell
13
Figure 1: Monocell and Crash Structures
13
2 Pre and Post-Use Checks
14
Pre-Use Checks
14
Vehicle Warm up
14
Vehicle Warm up Values
14
Engine Coolant Level Check
15
Figure 2: Engine Coolant Filler Cap and Level Check
15
Engine Oil Level Check
16
Figure 3: Oil Level Check, OK
16
Figure 4: Oil Level Check, Minimum
16
Figure 5: Oil Status Levels
17
Figure 6: Engine Oil Filler Cap
17
Brake Fluid Level Check
18
Figure 7: Brake Fluid Level Check
18
Fuel Consumption
19
Post Use Checks
19
Post Run Data Review
19
Post Run Normal Operating Data Values
19
Maximum Operating Temperatures
20
Critical Component Checks
20
3 Operating the Vehicle
21
Door Release
21
External Door Release
21
Figure 8: Electrical Door Release Location
21
Figure 9: External Door Release
21
Internal Door Release
22
Driver Position
22
Figure 10: Internal Door Release
22
Figure 11: Electronic Door Release
22
Fire Extinguisher System
23
Figure 12: Fire Extinguisher Installed in Cockpit
23
Figure 13: Fire Extinguisher Wiring Harness
23
Figure 14: Fire Extinguisher System 9V Battery Location
24
Arming the Fire Extinguisher System
25
Figure 15: Fire Extinguisher Cockpit Controls
25
Fire Extinguisher Controls
25
Testing the Fire Extinguisher System
25
External Switches
26
Figure 16: External Switches
26
Fuel Fill
27
Starting the Engine
27
Ignition States
27
State 1
27
State 2
27
State 3
28
State 4
28
State 5
28
Figure 17 - Instrument Cluster Ignition State 2
28
Figure 18 - Instrument Cluster Ignition State 3
28
Figure 19 - Instrument Cluster Ignition State 5
28
Driver Controls
29
Steering Wheel Controls
29
Standard Steering Wheel
29
Figure 20: Standard Steering Wheel
29
Quick Release Steering Wheel
30
Figure 21: Quick Release Steering Wheel Option
30
Steering Wheel Buttons
31
PTT (Push to Talk Radio)
31
PIT / PLSL (Pit Lane Speed Limiter)
31
Spare Button
31
Instrument Cluster
32
Figure 22: Instrument Cluster Normal Mode
32
Figure 23: Instrument Cluster - Sport Mode
32
Figure 24: Instrument Cluster - Track Mode
32
Figure 25: Instrument Cluster Screen Symbols
33
Instrument Cluster Screen Symbols
33
Central Switch Panel
34
Figure 26: Central Switch Panel
34
Labelled Switches and Controls
36
Central Switch Panel
36
Figure 27: Central Switch Panel Switches
36
Steering Column Controls
37
Menu Selection
37
Figure 28: Steering Column Control Switches
37
Figure 29: Menu Selection Stalk
37
Instrument Cluster Menus
38
Figure 30: Instrument Cluster Menu Icons
38
Sleep Cycle
39
HVAC Control
40
Figure 31: Climate Control Display
40
Figure 32: Climate Control Button
40
Active Dynamics Mode Selection
41
Active Mode
41
Figure 33: Active Dynamics Panel
41
Handling Control
42
Figure 34: Handling Control Selector
42
Powertrain Control Settings
43
Figure 35: Powertrain Control Selector
43
Launch Control
44
Figure 36: Launch Control Button
44
Data Logger
45
4 Vehicle Set-Up and Configurations
46
Chassis
46
Base Car Setup Sheet
46
Figure 37: Base Car Setup
46
Ride Height Measurement
47
Front
47
Rear
47
Figure 38: Front Ride Height Measurement Points
47
Figure 39: Rear Ride Height Measurement Points
47
Ride Height Adjustment
48
Camber and Toe Adjustment
48
Front Axle Camber and Toe Setting Values
48
Figure 40: Front Axle Camber and Toe Graph
48
Rear Axle Camber and Toe Setting Values
49
Figure 41: Rear Axle Camber and Toe Graph
49
Aerodynamics
50
Rear Wing
50
Brake and Radiator Blanking
50
Figure 42: Rear Wing Adjustment
50
Figure 43: Recommended Central Radiator Inlet Duct Blanking Example
50
Left-Hand Fuel Fill
51
Auxiliary Vehicle Wiring
52
Radio Connections
52
Figure 44: Transmission Tunnel Electrical Connectors
52
Steering Wheel Spare Button
53
FIA Logger Connector
53
Aux 1
53
5 Vehicle Systems Overview
54
Engine
54
Engine Oil System
54
Figure 45: Engine
54
Figure 46: Installed Oil Tank
54
Oil System Schematic
55
Figure 47: Mounted Engine Oil Cooler
55
Figure 48: Oil System Schematic
55
Engine Coolant System
56
Figure 49: Engine Coolant System Schematic
56
Coolant System Bleed Points
57
Figure 50: Coolant System Bleed Nipples
57
Figure 51: Engine Air Path
58
Turbocharging System
58
Exhaust System
59
Exhaust Link Pipes
59
Figure 52: Exhaust Link Pipes and Muffler
59
Figure 53: Exhaust Link Pipe Clamp Orientation and Torque
59
Exhaust V-Band Clamp
60
Figure 54: Exhaust V-Band Clamp
60
Fuel System
61
Fuel Tank Layout
61
Figure 55: Fuel Cell
61
Figure 56: Fuel Tank Schematic
61
Fuel System Plumbing
62
Figure 57: Fuel Lines (9GT-FU-6002)
62
Transmission and Final Drive
63
Figure 58: Transmission
63
Figure 59: Transmission Schematic Diagram
64
Transmission Schematic
64
Figure 60: Transmission Breather Locations
65
Braking System
66
Hydraulic Power Unit
67
Figure 61: Hydraulic Power Unit Installed
67
Figure 62: Hydraulic Power Unit
67
Combined Gyro/Accelerometer
68
Figure 63: Installed Gyro/Accelerometer
68
Figure 64: Combined Gyro/Accelerometer
68
Suspension System
69
Front Suspension
69
Rear Suspension
69
Figure 65: Front Suspension Installation
69
Figure 66: Rear Suspension Installation
69
Damper and Spring Assemblies
70
Figure 67: Damper with Spring
70
Figure 68: Damper Compression Adjustment
70
Figure 69: Damper Rebound Adjustment
70
Anti-Roll Bars
71
Figure 70: Front Anti-Roll Bar
71
Figure 71: Rear Anti-Roll Bar
71
Figure 72: Anti-Roll Bar Adjustment Positions
71
Steering System
72
Figure 73: Steering Wheel Removed
72
Electrical System
73
Ecus
73
Figure 74: Mounted ECU
73
Battery
74
Alternator
74
Figure 75: Battery Installed in Battery Box
74
Figure 76: Installed Alternator
74
Battery Isolator
75
Figure 77: Battery Isolator
75
6 Data Logging
76
Data Logging System
76
System Specifications
76
Channel Upper and Lower Limits
77
Nbrakepedalstatus
77
Noilpressureswitch
77
Npasfluidlevelstatus
77
Channel Offset
77
BUS BAUD Rate
77
Powertrain CAN Configuration
78
Ignition Advance
78
Lambdal
78
Lambdar
78
CAN Ids and Logging Information
79
Vbox
80
VBOX Data Channels Unit Type
80
VBOX Cable Identification
81
Figure 78: Video VBOX Cable Identification
81
7 Diagnostics
82
Vehicle Communication Interface
83
Figure 79: VCI Item Identification
83
2018 VCI Hardware Update
84
Diagnostic Software
84
Licencing
85
Getting Started
85
Home Page
85
Vehicle Information
86
Figure 80: MDS Vehicle Information Icons
86
Figure 81: MDS Vehicle Information Onscreen Data
86
Diagnostic Toolbox
87
Figure 82: MDS Diagnostic Toolbox Onscreen Data
87
Actual Values
88
Figure 83: MDS Actual Value Onscreen Icons
88
Identification
88
Figure 84: MDS Actual Values Bar Chart and Line Graph Examples
89
Dtc
90
Figure 85: MDS DTC Onscreen Data Example
90
Actuators
91
Figure 86: MDS Actuator Onscreen Icons
91
Reprogramming
91
Sequences
91
Disconnecting MDS from the Vehicle
92
Figure 87: MDS Exit Screen
92
Figure 88: Closing MDS Software
92
Default DTC Codes
93
Brake System ABS Modulator Bleed
94
Figure 89: MDS Brake Bleed Routine
94
Figure 90: MDS Brake Bleed Routine: RL Caliper Step 1
95
Figure 91: MDS Brake Bleed Routine: RL Caliper Step 2
95
Figure 92: MDS Brake Bleed Routine: RL Caliper Step 3
96
8 Routine Maintenance
97
Raising the Vehicle
97
Or 4 Post Workshop Lift
97
Air Jacks
97
Figure 93: Lifting Points (Marked in Red)
97
Figure 94: Air Jack STAUBLI Valve on Rear of Car
98
Figure 95: Air Jack Stands - Primary and Secondary
98
Wheel Related Processes
99
Wheel Retention
99
Figure 96: Wheel Nut Rotation
99
Wheel Bedding
100
Figure 97: Correctly Bedded Wheel Rim and Nut
100
Hub Nut
101
Figure 98: Correct Wheel Balance Weight Placement
101
Fuel System Related Processes
102
Fuel Pump out
102
Figure 99: Pump out Dry Break
102
Figure 100: Fuel Pump-Out Hose Fitted to Dry-Break
102
Figure 101: Fuel Pump out Button
103
Engine Oil System Related Processes
104
Engine Oil Drain
104
Figure 102: Engine Oil Drain and Fill Items - Top of Engine
104
Figure 103: Engine Oil Drain and Fill Items - Bottom of Engine
104
Engine Oil Fill
105
Figure 104: Engine Oil Filter Cap and O-Rings
105
Engine Coolant System Related Processes
106
Engine Coolant Drain
106
Figure 105: Coolant Clamps and Hoses
106
Figure 106: Coolant Hose Locations
106
Filling the Cooling System from Empty
107
Figure 107: Engine Coolant Pressure Test Kit
107
Coolant System Pressure Test
108
Figure 108: Engine Coolant Pressure Test Kit
109
Turbocharger Related Processes
110
Wastegate Preload Check
110
Figure 109: Wastegate Actuator Location
110
Figure 110: Wastegate Spigot Location
111
Figure 111: Locknut, Level Pin, Turnbuckle Location
112
Exhaust System Related Processes
113
Exhaust Fitting
113
Figure 112: Correctly Aligned Link Pipe
113
Figure 113: Incorrectly Aligned Link Pipe
113
Transmission Fluid Related Processes
114
Transmission Fluid Drain
114
Figure 114: Transmission Fluid Drain Plug
114
Transmission Fluid Filter Replacement
115
Figure 115: Transmission Fluid Filter Cover
115
Figure 116: Transmission Fluid Filter
115
Transmission Fluid Fill
116
Figure 117: Transmission Fluid Fill Plug
116
Clutch System Related Processes
117
Clutch Fluid Drain
117
Figure 118: Clutch Fluid Fill Plug
117
Figure 119: Clutch Fluid Drain Plugs
117
Clutch Fluid Filter Replacement
118
Figure 120: Clutch Fluid Filter Cover Plate and Bolts
118
Figure 121: Clutch Fluid Filter
118
Clutch Fluid Fill
119
Figure 122: Clutch Fluid Drain Plugs
119
Figure 123: Clutch Fluid Fill Plug
119
Braking System Related Processes
121
Brake Disc Bedding
121
Brake Pad Bedding
121
Brake Fluid Bleed and Fill
122
ABS Modulator Bleed
122
EHPAS Related Processes
123
EHPAS Fluid Bleed and Fill
123
Figure 124: Power Steering Fluid Check
123
HVAC System Related Processes
124
HVAC Refrigerant Evacuation
124
Figure 125: HVAC Connections
124
HVAC Oil Fill Table
125
HVAC Refrigerant Charge
126
9 Body/Composite Repair
127
Body Panels and Components
127
Figure 126: Front 3/4 View
127
Figure 127: Rear 3/4 View
128
Figure 128: Rear View
129
10 Repair Information
130
Recommended Tools and Equipment
130
Component Life and Rebuild Schedule
131
Part Replacement
135
Common Track Side Procedure Torques
135
11 Technical Information
137
Vehicle Details
137
Vehicle Weight and Dimensions
137
Vehicle Fluid Fill Specifications
138
Grease and Adhesives Specifications
138
Engine System
139
Engine Specifications
139
Engine Oil System Specifications
139
Engine Coolant System Specifications
139
Turbocharging System Specifications
139
Fuel System Specifications
140
Fuel Cell Specifications
140
Transmission System and Final Drive Specifications
140
Transmission Specifications
140
Transmission Lubrication
140
Transmission Gear Ratios
140
Clutch Specification
141
Final Drive Specification
141
Brake System Specification
142
Brake Disc and Caliper Specification
142
Optional Brake Discs Specification
142
Endurance Brake Kit Specification
143
Hydraulic Brake System Specification
143
Suspension System Specification
144
Spring Specification
144
Damper Specification
144
Steering System Specification
144
Fuse Boxes
145
Bulkhead Panel Fuse Box
145
Figure 129: Bulkhead Fuse Box Diagram
145
Battery Fuse Box
146
Figure 130: Battery Fuse Box Diagram
146
Passenger Footwell Fuse Box
147
Figure 131: Passenger Footwell Fuse Box Diagram
147
12 Abbreviations
148
Advertisement
Advertisement
Related Products
McLaren 570S
McLaren 570GT
McLaren 540C
McLaren 620R
McLaren 720S 2022
McLaren 720S Coupe
McLaren 720S Spider
McLaren 750S
McLaren 765LT 2022
McLaren 765LT Coupe
McLaren Categories
Automobile
Scooter
Motorized Toy Car
Educational Equipment
Bicycle
More McLaren Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL