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A714201
McElroy A714201 Manuals
Manuals and User Guides for McElroy A714201. We have
1
McElroy A714201 manual available for free PDF download: Operator's Manual
McElroy A714201 Operator's Manual (78 pages)
Fusion Machines
Brand:
McElroy
| Category:
Industrial Equipment
| Size: 16.96 MB
Table of Contents
Table of Contents
5
Safety
9
Safety Alerts
9
Read and Understand
9
General Safety
10
Wear Safety Equipment
10
Heater Is Not Explosion Proof
10
Electric Motors Are Not Explosion Proof
10
Overhead Loads
11
Electrical Safety
11
Units with Hydraulics
11
Crush Points
12
Carriage Handling
12
Facer Blades Are Sharp
12
Heater Is Hot
12
Fusion Procedures
13
Overview
14
Theory of Heat Fusion
14
Carriage Assembly
15
Acrobat Hydraulic Power Unit (HPU)
16
Hydraulic Fluid Reservoir (Acrobat HPU)
16
Filter (Acrobat HPU)
16
Carriage Control Box (Acrobat HPU)
17
Dynamc EP Hydraulic Power Unit (HPU)
17
Hydraulic Fluid Reservoir (Dynamc EP HPU)
18
Filter (Dynamc EP HPU)
18
Hydraulic Manifold Block (Dynamc EP HPU)
18
Hydraulic Cylinders
19
Electrical Power Receptacles (Acrobat HPU)
19
Facer
20
Heater
21
Heater Latch (Acrobat 250)
22
Insulated Heater Stand
22
Stripper Bar
22
Clamp Knobs
22
Butt Fusion Procedure
23
Read before Operating
23
Check Fluid Level
23
Connecting to Power
23
Prepare Heater
24
Install Clamping Inserts
24
Hydraulic Power Unit (HPU)
25
Connect HPU to Carriage Assembly
25
Prepare Facer
26
Hydraulic Pressure
26
Removing 3-Jaw Carriage (if Required)
27
Support Pipe
28
Loading Pipe into Machine
28
Clamp the Pipe
28
Begin Facing
29
After Facing
29
Check Alignment
30
Check for Slippage
30
Determine Drag Pressure
31
Calculate Fusion Pressure
31
Position Carriage for Heater Insertion
32
Check Heater Temperature
32
Select the Fusing Position
33
Inserting Heater
33
Heating the Pipe
34
Fusing the Pipe
35
Opening Jaws
36
Position Pipe for Next Joint
36
Install Next Piece of Pipe
36
Special Operations - Vertical Fusion (Movable Pipe Below)
37
Vertical Fusion
37
Support Pipe
37
Attach Carriage to Pipe
38
Prepare Heater
39
Begin Facing
40
After Facing
40
Check Alignment
41
Set Hydraulic Pressures
41
Check for Slippage
42
Position Carriage for Heater Insertion
42
Check Heater Temperature
43
Inserting Heater
43
Heating the Pipe
44
Fusing the Pipe
45
Opening Jaws
46
Special Operations - Vertical Fusion (Movable Pipe Above)
47
Vertical Fusion
47
Support Pipe
47
Attach Carriage to Pipe
48
Special Operations - Vertical Fusion (Movable Pipe Above)
48
Begin Facing
50
After Facing
50
Check Alignment
51
Set Hydraulic Pressures
51
Check for Slippage
52
Position Carriage for Heater Insertion
52
Check Heater Temperature
53
Inserting Heater
53
Heating the Pipe (Positive Vertical Fusion Pressure)
54
Fusing the Pipe (Positive Vertical Fusion Pressure)
55
Heating the Pipe (Negative Vertical Fusion Pressure)
56
Fusing the Pipe (Negative Vertical Fusion Pressure)
57
Opening Jaws
58
Special Operations - Fusion in Explosive Atmosphere
59
Facer
59
Heater
59
Hydraulic Power Unit (HPU)
60
Maintenance
61
Preventative Maintenance
61
Washing the Machine
61
Check Hydraulic Fluid
61
Change Hydraulic Fluid and Filter
62
Check Pressure Gauges
62
Change Gearbox Oil (Acrobat 315)
63
Bleeding Air from Hydraulic System
63
Bleeding Air from Acrobat HPU
64
Clean Jaws and Inserts
65
Clean Thrust Bearings
65
Clean Eyebolt Threads
65
Fasteners Must be Tight
65
Facer Blades
66
Clean Heater Surfaces
66
Installing Butt Fusion Heater Plates
66
Adjusting Heater Temperature
67
Heater Indicator Light
67
Fusion Machine Checklist
68
Determining Fusion Pressure
69
Hydraulic Fluids
70
Fusion Machine Specifications Acrobat™ 160
71
Fusion Machine Specifications Acrobat™ 180
72
Fusion Machine Specifications Acrobat™ 250
73
Fusion Machine Specifications Acrobat™ 315
74
Generator Sizing Form
75
Datalogger® 5
76
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