McElroy 2CU Manuals

McElroy 2CU Manuals

Manuals and User Guides for McElroy 2CU. We have 1 McElroy 2CU manual available for free PDF download: Operator's Manual

McElroy 2CU Operator's Manual

McElroy 2CU Operator's Manual (34 pages)

Fusion Machine

Brand: McElroy | Category: Industrial Equipment | Size: 1.88 MB

Table of Contents

Table of Contents
5
Safety Alerts
7
Read and Understand
7
General Safety
8
Wear Safety Equipment
8
Heater Is Not Explosion Proof
8
Electrical Safety
9
Facer Blades Are Sharp
9
Heater Is Hot
9
Fusion Procedures
10
Transporting 2LC and 2CU Units
10
Overview

11
- Theory of Heat Fusion
  11
- 2CU Tools Nomenclature
  12
- 2CU Machine Nomenclature
  12
- Manual Facer
  13
- Heater
  13
- Insulated Heater Stand
  13
Butt Fusion Procedure

14
- Read before Operating
  14
- Prepare Heater
  14
- Install Clamping Inserts
  14
- Loading Pipe into Machine
  15
- Positioning Pipe in Machine
  15
- Facing the Pipe
  15
- Check Pipe Alignment
  15
- Check for Slippage
  16
- Check Heater Temperature
  16
- Inserting Heater
  16
- Heating the Pipe
  17
- Fusing the Pipe
  17
- Remove Pipe from Machine
  18
Saddle Fusion Procedure

19
- Prepare Heater
  19
- Remove Fixed Jaw Insert
  19
- Install Fitting Inserts
  19
- Unfasten Chains
  20
- Install Sidewall Clamping Inserts
  20
- Attach Fusion Machine to Main
  20
- Clean Surfaces
  21
- Clamp Fitting
  21
- Test for Slippage
  21
- Check Heater
  21
- Heat Pipe and Fitting
  22
- Fuse Fitting to Pipe
  22
- Remove Machine
  22
Maintenance

23
- Preventative Maintenance
  23
- Cleaning Machine
  23
- Clean and Lubricate Guide Rods
  23
- Pivot Pins and Shafts
  24
- Clean Jaws and Inserts
  24
- Clean Thrust Bearings
  24
- Clean Eyebolt Threads
  24
- Fasteners Must be Tight
  25
- Installing Butt Fusion Heater Plates
  25
- Clean Heater Surfaces
  25
- Adjusting Heater Temperature
  26
- Heater Indicator Light
  26
- Facer and Blades
  27
- Facer Guides
  27
Maintenance Checklist

28
- 2CU Fusion Machine Checklist
  28
- Determining Fusion Force
  29
Specifications

31

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