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FARR SL-4500
MCCOY FARR SL-4500 Lathe Machine Manuals
Manuals and User Guides for MCCOY FARR SL-4500 Lathe Machine. We have
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MCCOY FARR SL-4500 Lathe Machine manual available for free PDF download: Technical Manual
MCCOY FARR SL-4500 Technical Manual (156 pages)
Brand:
MCCOY
| Category:
Lathe
| Size: 6 MB
Table of Contents
Table of Contents
8
Illustration 1.A.1: Sl4500 Tong & Backup
11
Illustration 1.A.2: Sl4500 Dimensions
12
Setup & Operation
15
Sling / Load Bearing Device Safety
15
Illustration 2.A.1: Sling Angle
15
Major Component Identification
18
Illustration 2.B.1: Component Identification
18
Illustration 2.B.2: Component Identification
19
Illustration 2.B.3: Component Identification
20
Illustration 2.B.4: Component Identification
20
Hydraulic Schematic / Hydraulic Valve Identification
22
Hydraulic Connections
25
Illustration 2.D.1: Hydraulic Connections
25
Illustration 2.D.2: Hydraulic Connections
25
Illustration 2.E.1: Tong Jaw Removal
26
Tong Rig-Up & Leveling
27
Illustration 2.E.2: Tong Jaw Die Replacement
27
Illustration 2.F.1: Master Link
28
Illustration 2.F.2: Tong Leveling
29
Illustration 2.F.3: Load Cell Configuration
30
Tong Operation
31
Illustration 2.G.1: Tong Motor Control
32
Illustration 2.G.2: Lift Cylinder Control
32
Illustration 2.G.3: Backup Clamp Control
33
Illustration 2.G.4: Motor Speed Control
33
Extreme Cold Weather Operation Procedures
34
Making & Breaking Connections
35
Illustration 2.I.1: Tong Suspension - Master Link
35
Illustration 2.I.3: Backup Control
36
Illustration 2.I.4: Clamp Pressure Gauge On Gauge Panel
37
Illustration 2.I.5: Backup Pressure Control Valve
37
Illustration 2.I.6: Unlatching & Opening Door
38
Illustration 2.I.7: Lift Cylinder Control
39
Illustration 2.I.8: Backup Control
40
Illustration 2.I.9: Motor Speed Control
40
Illustration 2.I.10: Rotation Control - Makeup
41
Illustration 2.I.14: Un-Clamping Backup Jaws
43
Illustration 2.I.16: Setting Backing Pin To "Break-Out" Mode
44
Illustration 2.I.17: Rotation Control - Break-Out
45
Illustration 2.I.20: Un-Clamping Backup Jaws
47
General Maintenance Safety Practices
49
Cleaning
49
Preventive Maintenance
49
Lubrication
50
Illustration 3.D.1: Cage Plate Roller Lubrication
50
Illustration 3.D.2: Idler Shaft Bearing Lubrication
50
Illustration 3.D.6: Jaw Assembly Lubrication
52
Illustration 3.D.7: Load Cell Lubrication
53
Adjustments
54
Illustration 3.E.2: Safety Door Plunger Adjustment
54
Illustration 3.E.3: Safety Door Plunger Adjustment
54
Recommended Periodic Checks
55
Illustration 3.E.4: Safety Door Plunger Adjustment
55
Illustration 3.H.1: Gearbox Cover Installation
58
Illustration 3.H.4: "Button Guide" Installation
60
Illustration 3.H.5: Main Body Fastener Placement
60
Illustration 3.H.6: Door Latch Weldment Installation
61
Illustration 3.H.7: Door Detent Installation
62
Daily Inspection & Maintenance Checklist (Power Tong)
64
Monthly Inspection & Maintenance Checklist (Power Tong)
66
Daily Inspection & Maintenance Checklist (Backup)
69
Daily Inspection & Maintenance Checklist (Power Unit)
70
Troubleshooting
77
Tong Will Not Develop Sufficient Torque
77
Failure Of Jaws To Grip Pipe
79
Tong Running Too Slowly
80
General Comments
81
Gear Train
84
Reduction Gear Assembly (Small)
89
Reduction Gear Assembly (Large)
91
Rotary Assembly
93
Rotary Gear Assembly
95
Hydraulic Assembly
98
Motor Assembly
101
Brake Bands
102
Door Assembly
105
Rigid Sling Assembly
107
Backup Assembly
108
Rear Leg Assembly
111
Torque Measurement
115
Illustration 6.A.1: Torque Gauge
115
Illustration 6.A.3: Compression Load Cell
115
Illustration 6.A.2: Tension Load Cell
115
Illustration 6.A.4: Tension Load Cell Exploded
117
Illustration 6.A.5: Compression Load Cell Exploded
118
Illustration 6.A.6: Turn Counter Encoder Mount Exploded
119
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