User Manuals: MCCOY 80-0420-23 Hydraulic Power Tong

Manuals and User Guides for MCCOY 80-0420-23 Hydraulic Power Tong. We have 1 MCCOY 80-0420-23 Hydraulic Power Tong manual available for free PDF download: Technical Manual

MCCOY 80-0420-23 Technical Manual (109 pages)

Hydraulic Power Tong

Brand: MCCOY | Category: Industrial Equipment | Size: 10 MB

Table of Contents
9
Section 1: Introduction
13
Introduction & Contact Information
15
Scope
17
General Safe Operating Guidelines
19
Illustration 1.2.1: Equipment Handling Warnings
19
Rigging and Overhead Lifting
20
Maintenance Safety
20
Replacement Parts
20
Environment Impact
20
Acronyms and Terminology
21
Acronyms and Definitions
21
Terms and Definitions
22
Section 2: Equipment & Lubrication Specifications
23
Equipment Description
25
Illustration 2.0.1: 80-0420-23 KT5500 Power Tong
25
Illustration 2.0.2: 80-0420-23 Power Tong Dimensions & Hazards
26
Major Component Identification
27
Illustration 2.0.3: Major Component Identification 01
27
Illustration 2.0.4: Major Component Identification 02
28
Equipment Specifications
29
Recommend Lubricant Specifications
30
Hydraulic Fluid
30
Grease
30
Section 3: Installation & Commissioning
31
Recipt, Inspection, and Handling of Equipment
33
Sling / Load Bearing Device Safety
33
Inspection of Load-Bearing Devices and Structures
34
Proper Use of Load-Bearing Devices
36
Storage of Load-Bearing Devices
36
Lift Cylinder Installation and Safety
37
Installation Procedure
37
Illustration 3.2.1: Lift Cylinder & Spring Hanger Installation
37
Lift Cylinder Hydraulic Connection
38
Lift Cylinder Safety
38
Illustration 3.2.2: Lift Cylinder Hydraulic Connection
38
Illustration 3.2.3: Lift Cylinder Clevis Inspection
40
Illustration 3.2.4: Correct Installation of Positioning System
40
Hydraulics
41
Hydraulic Schematic
41
Main Hydraulic Connections
42
Illustration 3.3.1: Hydraulic Connections
42
Illustration 3.3.2: Hydraulic Connections 02
43
Tong Jaw Availability and Installation
44
Jaw Availability
44
Tong Jaw/Jaw die Installation and Removal
44
Illustration 3.4.1: Jaw Removal / Installation
45
Illustration 3.4.2: Jaw Disassembly
46
Equipment Configuration and Leveling
47
Suspension and Restraint
47
Tong Leveling
48
Illustration 3.5.1: Tong Suspension Relative to Axial Centre
48
Illustration 3.5.2: Tong Suspension Relative to Vertical Centre
48
Load Cell Configuration
49
Illustration 3.5.3: HD9625 Load Cell Configuration
49
Section 4: Operation
51
Tong Operation
53
Operator Training
53
Operator Safety
53
Remote Operation
53
Shifting Gears
54
Backing Pin Operation
54
Pre-Operational Checks
54
General Operational Comments
55
Making and Breaking Connections
56
Making a Connection
56
Breaking a Connection
57
Section 5: Maintenance
59
General Maintenance Safety Practices
61
Cleaning
62
Preventive Maintenance Practices
62
Hydraulic System Maintenance
62
Hydraulic System Depressurization
63
Lubrication Instructions
63
Recommended Lubrication Amounts
63
Illustration 5.5.1: Lubrication Diagram
64
Adjustments
65
Brake Band Adjustment
65
Illustration 5.6.1: Brake Band Adjustment
65
Assembly Practices
66
Daily Inspection & Maintenance Checklist
68
Monthly Maintenance Checklist
70
Illustration 5.10.1: Shipping Instructions - Pallet Placement
76
Illustration 5.10.2: Shipping Instructions - Strapping to Pallet
76
Illustration 7.1: 80-0420-23 Tong Assembly
88
Illustration 7.2: 80-0420-23 Tong Assembly BOM
89
Illustration 7.3: 101-8942 Motor & Gear Assembly
90
Illustration 7.4: 1050-C-175 Coupling Support Assembly
90
Illustration 7.5: 101-0071 Hydraulic Support Assembly
90
Illustration 7.6: 80-0419-1 Base Tong Assembly
91
Illustration 7.7: 80-0419-1 Base Tong Assembly BOM
92
Illustration 7.8: 101-6054 Door Assembly
93
Illustration 7.9: RIA-KT 5500 Rotary Idler Assembly
94
Illustration 7.10: CA-KT 5500 Clutch Assembly
94
Illustration 7.11: PIA-KT 5500 Pinion Idler Assembly
94
Illustration 7.12: PA-KT 5500 Pinion Assembly
95
Illustration 7.13: 101-5998 Shifting Fork Assembly
95
Illustration 7.14: 101-6158 Door Switch Assembly
96
Illustration 7.15: 101-4092 Pin Backing Assembly
96
Illustration 7.16: 101-8715 Latch Opener Assembly
97
Illustration 7.17: 101-8731 Spring Plunger Assembly
97
Illustration 8.0.1: Torque Gauge
101
Illustration 8.0.2: Tension Load Cell
101

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MCCOY 80-0420-23 Technical Manual (109 pages)

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