MCCORMICK B-POWER F4GE0404 Manuals

Manuals and User Guides for MCCORMICK B-POWER F4GE0404. We have 1 MCCORMICK B-POWER F4GE0404 manual available for free PDF download: Service Manual

MCCORMICK B-POWER F4GE0404 Service Manual (186 pages)

Mechanical Injection 6 Cylinder (Tier 2) Engines

Brand: MCCORMICK | Category: Engine | Size: 11 MB

Special Remarks
5
Engine Identification Code
11
Cooling System
17
Air Induction Boost Diagram
19
Table of Contents
21
Injection Feed System by Mechanical Rotary Pump
23
Description of Working Principles
24
Example of Identification
25
Priming Pump
26
Fuel Filter
27
Injection Feed System by Mechanical Rotary Pump
29
Cylinder Engines
29
General Information
29
Description of Working Principles
30
Fuel Filter
31
General Information
35
Version Equipped with Mechanical Feed Pump
35
Clearance Data - 4 Cyl
36
Clearance Data - 6 Cyl
40
Part One - Mechanical Components
43
Overhaul of the 4 Cylinder Engine Provided with Mechanical Rotary Pump
45
Preface
45
Engine Setting Operations for the Assembly on Turning Stand
45
Disassembly of Application Components
47
Installation of Application Components
55
Assembly of Additional Masses
60
Timing of Additional Masses
60
Completion of the Engine
70
Rotary Feed Pump Disassembly and Assembly Procedure
72
Power Take-Off Disassembly and Assembly Procedure
76
Feed System Bleed Procedure
76
Checks and Controls
76
Overhaul of the 6 Cylinder Engine Provided with Mechanical Rotary Pump
77
Preface
77
Engine Setting Operations for the Assembly on Turning Stand
77
Disassembly of Application Components
79
Installation of Application Components
87
Completion of the Engine
101
Rotary Feed Pump Disassembly and Assembly Procedure
103
Feed System Bleed Procedure
107
Power Take-Off Disassembly and Assembly Procedure
107
Checks and Controls
107
Part Two
109
Electrical Equipment
109
Electrical Componet Layout
111
Cooling Liquid Temperature Sensor
112
Starter
112
KSB Water Temperature Sensor
112
Electromagnets Assembled to Feed Pump
113
Fuel Filter
113
Oil Pressure Sensor
113
Alternator
113
Pre-Post Heating Resistor
114
Pre-Post Heating Unit
114
Electrical Diagram Pin out
114
Electrical Componet Layout
115
Cooling Liquid Temperature Sensor
116
Starter
116
KSB Water Temperature Sensor
116
Oil Pressure Sensor
117
Fuel Filters
117
Alternator
117
Pre-Post Heating Resistor
118
Pre-Post Heating Unit
118
Electrical Diagram Pin out
118
Part Three - Troubleshooting
119
Part Four - Maintenance Planning
127
Maintenance Planning
129
Recovery
129
Planning of Controls and Periodical Intervention
129
Checks Not Included in Maintenance Planning-Daily Checks
130
Maintenance Procedures
130
Checks and Controls
130
Engine Oil Level Check
130
Check of Fuel System
131
Cooling System Check
131
Lubricating System Check
131
Check of Water Presence Within Fuel Filter or Pre-Filter
131
Check of Drive Belt Tensioning
132
Check of Belt's Tear and Wear Status
132
Check and Setting of Tappet Clearance
132
Oil Motor and Filter Replacement
133
Fuel Filter Replacement
134
Alternator Belt Replacement
134
General Specifications
139
Clearance Data
140
Engine Overhaul
147
Engine Removal at the Bench
147
Repair Operations
148
Cylinder Unit
148
Checks and Measurements
148
Checking Head Supporting Surface on Cylinder Unit
149
Timing System
149
Camshaft
149
Checking Cam Lift and Pin Alignment
150
Bushes
150
Bush Replacement
152
Tappets
152
Fitting Tappets - Camshaft
152
Output Shaft
153
Measuring Journals and Crankpins
153
Replacing Oil Pump Control Gear
157
Fitting Main Bearings
157
Finding Journal Clearance
157
Checking Output Shaft Shoulder Clearance
158
Connecting Rod - Piston Assembly
158
Pistons
159
Measuring Piston Diameter
159
Piston Pins
160
Conditions for Proper Pin-Piston Coupling
160
Split Rings
160
Connecting Rods
161
Checking Connecting Rods
162
Checking Torsion
162
Checking Bending
162
Fitting Connecting Rod-Piston Assembly Connecting Rod-Piston Coupling
162
Fitting Split Rings
163
Fitting Connecting Rod-Piston Assembly into Cylinder Barrels
163
Finding Crankpin Clearance
164
Checking Piston Protrusion
165
Cylinder Head
166
Removing the Valves
166
Checking Cylinder Head Wet Seal
167
Checking Cylinder Head Supporting Surface
167
Valves
168
Removing Carbon Deposits, Checking and Grinding Valves
168
Checking Clearance between Valve Stem and Valve Guide and Valve Centering
168
Valve Guide
169
Valve Seats
169
Regrinding - Replacing the Valve Seats
169
Valve Springs
170
Fitting Cylinder Head
170
Refitting the Cylinder Head
171
Tightening Torque (for 4 and 6 Cyl.)
172
Safety Prescriptions
185
Prevention of Injury
185
During Maintenance
185

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