User Manuals: MBO K8RS Combi Folding Machine

Manuals and User Guides for MBO K8RS Combi Folding Machine. We have 1 MBO K8RS Combi Folding Machine manual available for free PDF download: Translation Of The Original Operating Manual

MBO K8RS Translation Of The Original Operating Manual (373 pages)

Brand: MBO | Category: Folding Machines | Size: 14 MB

Table of Contents
5
About this Manual
13
Additional Documents
14
Supplier Documentation
14
Structure of the Operating Manual
14
Signs and Symbols Used
16
Description of Safety Messages
17
Signal Words
17
Structure of Safety Messages
17
Safety Sign
18
Marking of Danger Spots
22
User Assessment of the Operating Manual
22
Basic Safety Instructions
23
Intended Use
23
Reasonable Foreseeable Misuse
24
Obligation and Liability
25
Warranty
26
Residual Risks
27
Transport, Interim Storage
27
Set-Up, Commissioning
27
Adjustment and Operation
28
Maintenance
28
Decommissioning, Storage
29
Disposal
29
Product-Specific Hazards
30
Entanglement Hazard and Crushing Hazard
30
Cutting Hazard
30
Noise
31
Life Time
31
Life Time of the Machine
31
Service Life of the Control-Technical Safety Components
31
General Safety Instructions
32
Transport, Interim Storage
32
Set-Up, Commissioning
32
Normal Operation
32
Adjustment and Operation
32
Maintenance and Repair
33
Work on Electrical Equipment
33
Personnel, Qualifications and Duties
34
Qualification of the Personnel
34
Duties of the Operator
36
Duties of the Operating Personnel
37
Duties of the Maintenance Personnel
37
Personal Protective Equipment
38
Operation and Adjustment
38
Operational Maintenance (Cleaning)
38
Work Areas and Workstations
39
Variants S-KTL, S-KTLT
39
Model S-KTZ
40
Markings on the Machine
41
Position and Meaning
41
Directions for Emergencies
46
Emergency Call Numbers
46
Behavior in Case of Accidents
46
Product Description
47
Important Notices about the Product
47
Overall View
47
Standard Equipment for K8RS
47
Technical Data
48
Floor Plan
48
Performance Characteristics
49
Shipping and Transport Data
50
Electrical Supply
51
Compressed Air Supply, Control Air
53
Emissions
53
Ambient Conditions
54
Structure and Function
55
Introduction
55
What Is Folding
55
Folding Principles
55
Structure
57
Views of the Palletized Feeder
57
Views of the Machine
61
Functional Description
63
Pallet Feeder
63
Combi Folding Machine
64
Register Table
65
Parallel Folding Unit
65
Cross Fold Folding Unit
66
Waste Paper Deflector
66
Threefold Folding Unit
67
Sheet Monitoring of the Machine
68
Delivery Systems
69
Variants
69
Fp800_130 Rs
69
Model S-KTL
70
Model S-KTLT
71
Model S-KTZ
72
Machine Control
73
M1 Advanced
73
RAPIDSET Automation (Option)
73
DATAMANAGER (Optional)
73
MBO-RAS (Optional)
73
Protective Devices
74
Explanation of the Term "Guards
74
Explanation of the Term "Protective Devices
75
Overview of Protective Devices on the Palletized Feeder
76
Overview of Protective Devices on the Machine
77
Main Switch
78
Noise Damping Safety Hood
80
Safety Switch
81
Operating the Safety Handwheel
84
Fixed Guards
85
Faulty Protective Devices
85
Checking Protective Devices
85
Checklists for Protective Devices
85
Operating and Display Elements, Operating Modes
99
Operating and Display Elements
99
Overview
99
Main Switch
100
EMERGENCY STOP Palm Button on the FP130 Feeder
101
Main Control Panel
101
Machine Functions> Key Field
102
Touchscreen Handling
103
Touchscreen Structure
104
Info Box
105
Entering the Password
106
Displaying Machine Status
108
Description of the Function Keys
109
Switching the Help On/Off
111
Selecting Favorite
112
Switching on the Large-Scale Display
113
Numeric Input Keyboard
114
Diagnosis> Page
115
Displaying Alarms
123
Control Panel in the Cross Fold and Threefold
124
Compressed Air Nozzle with Manometer
127
FP Feeder
127
Combi Area
127
Operating Modes
128
Switching the Operating Mode of the Folding Knives
129
Set-Up Mode with Open Protective Device
131
Creating Production Readiness
132
Machine Control
133
Self-Control
133
Adapter Box
134
Transport, Interim Storage
135
Introduction
135
Qualification of Personnel
135
Interim Storage
135
Safety Messages
136
Packaging
137
Machine
137
Feeder
137
Buckle Plates
137
Control Cabinet
137
Pressure Vacuum Pump
137
Unpacking Accessories/Options
137
Performing an Incoming Inspection
137
Reporting a Damage Situation
138
Transporting the Machine
138
Interim Storage of the Machine
139
Outdoors
139
In a Storage Room
139
Installation, Commissioning
141
Introduction
141
Qualification of Personnel
141
Set-Up
141
Electrical Connections Stationary Mains Connection
141
Safety Messages
142
Setting up the Machine
143
Making the Stationary Mains Connection
143
Safety Messages
144
Heed Network Prerequisites
144
Observe the Design of the Stationary Mains Connection
146
Making the Stationary Mains Connection on the Main Control Cabinet
147
Connecting the Protective Equipotential Bonding Conductor
148
Checking the Protective Conductor Connections
148
Removing Transport Locks
149
On the Threefold Unit
149
Threefold, Variant KTZ
150
Connecting the Compressed Air Supply
151
Commissioning
152
Conducting a Final Check of the Protective Devices
152
Conducting an Inspection after Commissioning
152
Operation and Adjustment
153
Introduction
153
Qualification of Personnel
153
Safety Messages
153
Operating the Machine
157
Switching the Main Switch On/Off
157
EMERGENCY STOP Palm Button
158
Raising/Lowering the Pile Plate
159
Switching the Feeder Loading System (FLS) On/Off
160
Switching the Air Supply On/Off
162
Starting/Stopping the Machine
163
Starting/Stopping the Sheet Infeed
164
Brief Instructions for Adjusting the Machine
165
Adjusting the M1 Control
166
Activate "Setup" Machine
166
Main Page Structure
167
Beginning a New Job
169
Beginning a New Signature
170
Beginning a New Shift
171
Making the Counter Settings
172
Selecting a Folding Imposition
175
Start Buckle Plate Positioning
183
Positioning of the Fold Rollers
184
Setup" Machine, Manual Activation
185
Changing the Infeed Data
186
FP130 Settings> Page
188
PB1 Settings> Page
188
KB Settings> Page
189
DB Settings> Page
189
Setting the Feeder
190
Pivoting the Feeder Head Upwards
190
Set the Right-Hand Pile Stop
191
Loading the Feeder with a Pallet
193
Align the Paper Pile Laterally
196
Position the Feeder Head
197
Set the Left-Hand Pile Stop
199
Inserting the Smoothers
200
Adjusting the Pressure Vacuum Pump
201
Adjusting the Feeder Head, VACULIFT RS
202
Setting the Paper Pile Level
208
Setting the Lateral Ventilation
209
Setting the Small Sheet-Size Device
210
Adjusting the Front Ventilation
212
Adjusting the Dual Suction Belt
214
Setting the Standard Register Table
216
Warning Messages
216
Adjusting the Conveyor Table
217
Switch Ultrasonic Double Sheet Detector On/Off
218
Adjusting the Manual Double Sheet Detector
220
Adjusting for the Sheet Format
222
Adjusting the Angle for the Fold Rollers
224
Adjusting the Vacuum
225
Adjusting the Parallel Fold
226
Adjusting the Roller Pressure (Standard)
227
Changing the Fold Roller Setting (Automatic)
230
Buckle Plate Positions
231
Inserting the Buckle Plates
232
Pull Back/Remove the Buckle Plates
234
Adjusting the Buckle Plates (Standard)
236
Adjusting the Buckle Plates (Automatic)
244
Adjusting the FTK Combination Buckle Plate
248
Correcting Skewed Perforation
249
Installing/Dismounting Slitter Shafts
250
Creasing, Cutting and Perforating Devices
252
Adjusting the Crossfold
259
Set-Up of Transport Brushes
259
Adjusting the Cross Fold Stop (Standard)
260
Adjusting the Cross Fold Stop (Automatic)
262
Open/Close Crossfold Stop
263
Opening/Closing the Pneumatic Crossfold Stop (Option)
264
Adjusting the Folding Knife in the Lengthwise Position (Standard)
265
Adjusting the Folding Knife in the Lengthwise Position (Automatic)
266
Opening/Closing the Crossfold Table
267
Adjusting the Fold Rollers and Slitter Shafts (Standard)
268
Adjusting the Fold Rollers and Slitter Shafts (Automatic)
269
Installing/Removing Slitter Shafts
271
Adjusting the KLT Buckle Plate (Standard)
273
Adjusting the KTL Buckle Plate (Automatic)
274
Adjusting the Threefold
275
Set-Up of Transport Brushes
276
Adjusting the Threefold Stop (Standard)
277
Adjusting the Threefold Stop (Automatic)
278
Open/Close Threefold Stop
279
Pull out the Three Fold Carriage
280
Adjusting the Fold Rollers (Standard)
281
Adjusting the Fold Rollers (Automatic)
283
Installing/Removing Slitter Shafts
285
Special Procedure with Threefold Work
286
Adjusting the KTLT Buckle Plate (Standard)
288
Adjusting the KTLT Buckle Plate (Automatic)
289
Adjusting the Folding Knife
290
Adjusting the Height
290
Adjusting the Angle
291
Enter Additional Steadying Distance
293
Adjusting Outfeed Transport
294
Turning the Threefold Folding Unit (Variant S-KTZ)
295
Removing the Paper Jam
296
Identification and Handling of Malfunctions
297
Palletized Feeder
297
Register Table
298
Parallel Fold
299
Double Fold in the First Fold
300
Edges/Dog Ears at Letter Fold, Gatefold
301
Maintenance
303
Introduction
303
Qualification of Personnel
303
Safety Messages
304
Customer Service
306
Ordering Spare and Wear Parts
306
Operational Maintenance
307
Checking Protective Devices
307
Checking the Pneumatic Springs
316
Cleaning the Machine
320
Cleaning/Replacing Air Filter of the Pressure Vacuum Pump
330
Maintenance
332
Checking the Feeder
333
Checking the Register Table
336
Checking the Parallel Fold
339
Checking the Fold Rollers and Slitter Shafts
352
Checking the Buckle Plates
353
Checking the Slitter Shaft Cassette
354
Checking the Folding Knives
355
Checking the Crossfold Table and Threefold Carriage
357
Maintaining the Pressure Vacuum Pump
361
Lubricating the Safety Handwheel
362
Checking the Fan in the Control Cabinet
363
Maintenance Schedule
365
Repair
368
Shutdown, Storage
369
Introduction
369
Qualification of Personnel
369
Safety Messages
369
Decommissioning
369
Temporary Shutdown
369
Storage
369
Final Decommissioning
370
Storage
370
Disposal
371
Introduction
371
Qualification of Personnel
371
Safety Messages
371
Disposal/Recycling
371

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User Manuals: MBO K8RS Combi Folding Machine

MBO K8RS Translation Of The Original Operating Manual (373 pages)

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