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SKYACTIV-G 2.5
User Manuals: Mazda SKYACTIV-G 2.5 Engine Technology
Manuals and User Guides for Mazda SKYACTIV-G 2.5 Engine Technology. We have
1
Mazda SKYACTIV-G 2.5 Engine Technology manual available for free PDF download: Workshop Manual
Mazda SKYACTIV-G 2.5 Workshop Manual (101 pages)
Brand:
Mazda
| Category:
Engine
| Size: 4 MB
Table of Contents
00 General Information
4
How to Use this Manual
4
Table of Contents
4
Range of Topics
4
Service Procedure
5
Symbols
7
Advisory Messages
7
Toc of SCT
4
Units
8
Conversion from si Units (Système International D'unités)
8
Number of Digits for Converted Values
8
Converted Value Rounding off and Rounding Up/Down
8
Abbreviations
9
Disassembly
9
End of Toc
9
Fundamental Procedures
9
Preparation of Tools and Measuring Equipment
9
Special Service Tools
9
Arrangement of Parts
10
Cleaning of Parts
10
Inspection During Removal, Disassembly
10
Reassembly
10
Adjustment
11
Rubber Parts and Tubing
11
Torque Formulas
11
Vise
12
01 Engine
14
Mechanical
15
Electric Variable Valve Timing Motor/Driver Inspection
15
Electric Variable Valve Timing Actuator Inspection
16
Hydraulic Variable Valve Timing Actuator Inspection
16
Oil Control Valve (Ocv) Inspection
17
Coil Resistance Inspection
17
Spool Valve Operation Inspection
17
Hydraulic Lash Adjuster (Hla) Inspection
18
Rocker Arm Inspection
18
Engine Overhaul Service Warning
18
Engine Mounting/Dismounting
19
Mounting
19
Dismounting
19
Timing Chain Disassembly
20
Water Pump Pulley Disassembly Note
22
Crankshaft Pulley Lock Bolt Disassembly Note
23
Oil Pan Disassembly Note
23
Engine Front Cover Disassembly Note
23
Front Oil Seal Disassembly Note
24
Chain Tensioner Disassembly Note
24
Oil Pump Chain Disassembly Note
25
Cylinder Head Disassembly (I)
27
Electric Variable Valve Timing Actuator, Hydraulic Variable Valve Timing Actuator Disassembly Note
29
Camshaft Cap Disassembly Note
29
Rocker Arm Disassembly Note
29
HLA Disassembly Note
29
Cylinder Head Disassembly Note
29
Cylinder Head Disassembly (II)
30
Valve Keeper Disassembly Note
31
Valve Seal Disassembly Note
31
Cylinder Block Disassembly (I)
32
Dual-Mass Flywheel (MTX)/ Drive Plate (ATX) Installation Bolt Disassembly Note
33
Dual-Mass Flywheel Disassembly Note (MTX)
34
Rear Oil Seal Disassembly Note
34
Cylinder Block Disassembly (II)
35
Pilot Bearing Disassembly Note
36
Connecting Rod Cap Disassembly Note
36
Connecting Rod Bearing Disassembly Note
36
Piston, Connecting Rod Disassembly Note
36
Snap Ring Disassembly Note
37
Lower Cylinder Block Disassembly Note
37
Thrust Bearing and Main Bearing Disassembly Note
38
Crankshaft Disassembly Note
38
Cylinder Head Inspection
38
Valve Seat Inspection/Repair
39
Valve, Valve Guide Inspection
40
Valve Guide Replacement
42
Removal
42
Installation
42
Valve Spring Inspection
42
Camshaft Inspection
43
Oil Jet Valve Inspection
45
Cylinder Block Inspection
45
Piston Inspection
45
Piston Ring Inspection
46
Piston Pin Inspection
47
Piston and Connecting Rod Inspection
48
Connecting Rod Inspection
48
Connecting Rod Clearance Inspection
48
Crankshaft Inspection
49
Dual-Mass Flywheel Inspection
50
Inspection before Removal
50
Inspection after Removal
51
Bolt Inspection
52
Pilot Bearing Inspection
52
Cylinder Block Assembly (I)
53
Thrust Bearing and Main Bearing Assembly Note
54
Plate Assembly Note
55
Lower Cylinder Block Assembly Note
55
Piston Pin Assembly Note
57
Snap Ring Assembly Note
57
Piston Ring Assembly Note
58
Connecting Rod Bearing Assembly Note
59
Piston, Connecting Rod Assembly Note
59
Connecting Rod Cap Assembly Note
60
Pilot Bearing Assembly Note
60
Cylinder Block Assembly (II)
61
Balancer Unit Assembly Note
62
Oil Pump Assembly Note
63
Water Pump Assembly Note
64
Rear Oil Seal Assembly Note
65
End Plate Assembly Note
66
Dual-Mass Flywheel (MTX)/ Drive Plate (ATX) Installation Bolt Assembly Note
66
Knock Sensor (KS) Assembly Note
67
Cylinder Head Assembly (I)
68
Valve Seal Assembly Note
69
Valve Spring Assembly Note
69
Valve Keeper Assembly Note
70
Water Outlet Assembly Note
70
Thermostat Assembly Note
71
Cylinder Head Assembly (II)
72
Cylinder Head Assembly Note
74
Water Inlet Pipe Assembly Note
75
HLA Assembly Note
76
Rocker Arm Assembly Note
76
Camshaft Assembly Note
77
Electric Variable Valve Timing Actuator, Hydraulic Variable Valve Timing Actuator Assembly Note
79
Timing Chain Assembly
80
Oil Pump Chain Assembly Note
82
Timing Chain Assembly Note
84
Engine Front Cover Assembly Note
87
Oil Pan Assembly Note
90
Electric Variable Valve Timing Motor/Driver Assembly Note
92
Front Oil Seal Assembly Note
93
Crankshaft Pulley Lock Bolt Assembly Note
93
Water Pump Pulley Assembly Note
94
Oil Shower Pipe Assembly Note
94
Cylinder Head Cover Assembly Note
95
Tightening Torque
96
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