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VTC-200C
Mazak VTC-200C Manuals
Manuals and User Guides for Mazak VTC-200C. We have
2
Mazak VTC-200C manuals available for free PDF download: Operating Manual, Maintenance Manual
Mazak VTC-200C Operating Manual (530 pages)
Brand:
Mazak
| Category:
Industrial Equipment
| Size: 3 MB
Table of Contents
Section 1
27
Table of Contents
27
1 Introduction
29
List of Related Manuals and Documents
29
Pagination
29
Numbering of Figures and Tables
30
2 Safety Precautions
31
Rule
31
Basic Safety Items
31
Clothing and Personal Safety
33
Operational Safety
33
Safety Considerations Relating to Holding Workpieces and Tooling
34
Maintenance Safety
35
Workplace Safety
36
Safety Considerations Relating to Chip Conveyor
36
Safety Equipment
37
2-10 Remarks on the Cutting Conditions Recommended by the NC
38
2-11 Safety Nameplates
38
Section 2
41
1 Outline of the Machine
45
Axis Definitions
45
Names and Locations of Machine Units
46
2 Operation Panels
47
Locations of Operation Panels
47
NC Operation Panel
48
Arrangement of Switches on the NC Operation Panel
49
Names and Functions of Switches and Other Controls on the NC Operation Panel
50
Auxiliary Operation Panel
55
Data Input/Output Panel
56
Magazine Operation Panel
57
Main Power Disconnect Switch
58
Operator's Door Interlock
59
MACHINE SET up Switch (Key-Lock Type Switch)
59
3 Manual Operation
61
Inspection before Starting Operation
61
Switching the Power on
63
Inspection after Switching the Power on
65
Switching the Power off
66
Zero-Point Return
67
Warmup Operation
69
Spindle Operation
70
Starting the Spindle
70
Stopping the Spindle
70
Jogging the Spindle
70
Changing the Direction of Spindle Rotation
71
Feed Operation
71
Rapid Traverse Operation
71
Cutting Feed Operation
71
Pulse Handle Feed Operation
72
Clearing the Soft-Limit Alarm
73
Coolant System Operation
75
3-10 ATC Operation
76
3-10-1 Manual ATC Operation
76
3-10-2 Recovering ATC Operation after Interruption
80
Chip Conveyor Operation (Optional Specifications)
82
4 Preparing for Machining
85
Procedure for Mounting or Removing a Tool in the Tool Magazine
85
Procedure for Mounting Tools to the Magazine
85
Procedure for Removing Tools from the Magazine
88
Restrictions on Tools
89
Mounting and Removing Workpieces
90
Dimensional Restrictions on Workpieces
90
Procedure for Mounting and Removing Workpieces
91
Measuring Coordinate Values
91
Preparing Coolant
92
Selection of Coolant
92
Replenishing Coolant
92
Adjustment of Coolant Nozzle Direction
93
(Appendix)
511
Major Machine Specifications
511
Stroke Diagram and Spindle Interference Diagrams
513
Spindle Speed-Power-Torque Diagrams
514
Sub Table Dimensions
515
Workpiece Interference Diagram
516
Alarm List
517
Code List
525
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Mazak VTC-200C Maintenance Manual (97 pages)
Brand:
Mazak
| Category:
Industrial Equipment
| Size: 1 MB
Table of Contents
Contents
3
Safety Precautions
7
Lockout Procedure
10
Installation Precautions
11
Environmental Requirements
11
Foundation Requiremenets
11
Wiring
12
Desirable Independent Grounding
12
Door Interlock Safety Spec
17
Switch Panel
18
Machine Setup
18
Basic Safety Items
23
Clothing and Personal Safety
25
Operational Safety
25
Safety Considerations Relating to Holding Workpieces and Tooling
26
Maintenance Safety
27
Workplace Safety
28
Safety Considerations Relating to Chip Conveyor
28
Safety Equipment
29
Remarks on the Cutting Conditions Recommended by the NC
30
Safety Device Locations
30
Machine Construction
31
Outline of the Machine
31
Major Units View
33
Axis Definition
34
Regular Inspection
35
Table of Inspection and Maintenance Items
36
Daily Inspection and Maintenance
38
Inside the Machine
38
Outside the Machine
39
Cleaning the Chip Bucket and Filter
39
Cleaning the Filter (Standard Specification Machine)
39
Checking Oil Levels
39
Checking Pressures (Hydraulic and Air)
40
Changing or Replenishing Oils
40
Around the Machine
40
Weekly Inspection and Maintenance
41
Monthly Inspection and Maintenance
42
Every Six-Month Inspection and Maintenance
43
Changing Hydraulic Oil
43
Checking the Safety Devices for Correct Operation
44
Checking the Air Unit Drain Function
45
Checking the Wipers at the Axis Slideway Cover for Damage
46
Cleaning the Coolant Tank and Changing Coolant
46
Checking Hoses on Moving Units for Damage
47
Cleaning the Spindle Lubricating Unit Filters
47
Every One- and Two-Year Inspection and Maintenance
48
Cleaning the Spindle Lubricating Unit Filters (Suction Port)
49
Clean the Suction Filter
50
Inspection and Maintenance before Stopping the Machine for a Long Time
51
Applying Rust Preventive Oil
51
Discharging Coolant
51
Saving the NC Data
51
Wiping off Rust Preventive Oil
52
Replenishing Coolant
52
Warm-Up Operation
52
Maintenance of Major Units
55
Spindle Troubleshooting
56
Construction of the Spindle Head
57
X-Axis, Y-Axis, Z-Axis Troubleshooting
58
Construction of the Axis Drive Systems
58
ATC Magazine Troubleshooting
59
Construction of the ATC Magazine
59
Hydraulic System Troubleshooting
60
Maintenance of the Hydraulic Unit
60
Hydraulic Circuit Diagram
61
Pneumatic System Troubleshooting
62
Maintenance of the Air Unit
62
Pneumatic Circuit Diagram
64
Centralized Lubrication Unit Troubleshooting
66
Maintenance of the Centralized Lubrication Unit
66
Spindle, Linear Guide and Ball Screw Lubrication
66
Spindle Cooling Unit Troubleshooting
67
Construction of the Spindle Cooling Unit
67
Spindle Cooling Circuit Diagram
68
Coolant System Troubleshooting
69
Construction of the Coolant System
69
Covers Troubleshooting
70
Machine Covers
70
Changing the Reed Switch
71
NC Unit and Electric Control Cabinet Troubleshooting
72
Resetting the Thermal Relay
72
Changing the Proximity Sensor
73
Precautions on Installing the Machine
75
Preparing for Installation
75
Environmental Requirements
75
External Power Source Requirements
77
Air Source Requirements
79
Items to be Confirmed When Carrying the Machine
79
Machine Dimensions
79
Foundation Work
80
Lifting
81
Precautions on Installation
81
Machine Body
82
Weights of Machine Units
83
Unpacking, Inspection and Cleaning
83
Location of the Shipping Brackets
84
Installing the Machine
85
Temporary Leveling Adjustments
85
Adjustment of the Clearance between the Machine and the Coolant Tank
86
Checking Interconnections
86
Final Level Adjustment
86
Connecting to the Power and Air Sources
87
Connecting to the Power Source
87
Grounding
89
Connecting to the Air Source
90
Test Run
91
Electric Inspection before Switching the Power on
91
Checking the Machine in Manual Operation
92
Breaking in Operation
92
Receiving Power
92
List of Sensors, Limit Switches, and Oiling Points
93
List of Wearable Parts
95
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