User Manuals: Mayfran ConSep 2000-125HP Equipment

Manuals and User Guides for Mayfran ConSep 2000-125HP Equipment. We have 1 Mayfran ConSep 2000-125HP Equipment manual available for free PDF download: Technical Documentation Manual

Mayfran ConSep 2000-125HP Technical Documentation Manual

Mayfran ConSep 2000-125HP Technical Documentation Manual (220 pages)

Tornos MultiDECO / MultiAlpha / MultiSigma

Brand: Mayfran | Category: Water Filtration Systems | Size: 10 MB

Table of Contents

Table of Contents
1
Technical Documentation
1
1 Revision List

2
2 Declaration by the Manufacturer

3
3 General Information

3
- Mayfran Quality Statement
  3
- Mayfran Privacy Statement
  3
4 Unpacking and Transport

4
5 General Warnings and Safety Instructions

5
6 General Instructions for Repair, Maintenance and Malfunctions

6
7 General Product / Function Description

7
8 Commissioning the Consep 2000 System

10
9 Starting up the Consep 2000 System

11
- Initial Start-Up Procedure
  11
- E-Control Box
  11
- How to Start the System
  11
- How to Stop the System
  13
- System Malfunction
  13
10 Preventive Maintenance Actions

15
- General Issues
  15
- Maintenance Actions Mayfran Components
  15
  - Driving Unit Steel Belt Conveyor / Scraper Conveyor
    15
  - Filter Screen Change Procedure
    16
  - Take-Up Adjustment Steel Belt Conveyor / Scraper Conveyor
    17
    
    Adjustment Interval
    17
    
    Correct Belt Tension
    17
    
    Incorrect Belt Tension
    17
  - Check Items
    18
    
    Daily Check
    18
    
    Weekly Check
    18
    
    Yearly Check
    18
- Flow Diagram Consep 2000-125 "L-Series
  19
- Flow Diagram Consep 2000-125 "Regular
  20
12 Replacement Parts Lists

21
- Part List Consep 2000-125 "L-Series
  21
- Part List Consep 2000-125 "Regular
  22
- Rev
  22
  - Mayfran International - P.b. 31032- 6370 Aa Landgraaf - the Netherlands
    22
  - Internet: Www.mayfran.eu T74600.010.00 - T74600.011.00_Tornos Multi Spindle Series_Rev
    22
    
    Part List for CONSEP2000II-125HP "L-Series"
    25
    
    Content
    29
    
    Electrical Features
    30
    
    Circuits
    30
    
    Control/Regulation
    30
    
    Installation
    30
    
    Set-Up Altitude and Coolant Temperature
    31
    
    Viscogram
    31
    
    Technical Motor Data
    32
    
    Brinkmann Motors
    32
    
    Standard Motors
    32
    
    Application Questionnaire
    33
    
    Field of Application
    33
    
    Applications
    34
    
    Materials of Construction
    34
    
    Screw Spindles
    36
    
    Characteristics and Dimensions
    37
    
    High Pressure Pumps
    38
    
    Accessories
    56
    
    Non-Adjustable Pressure Relief Valves
    56
    
    Adjustable Pressure Relief Valves
    57
    
    SPB Series
    57
    
    3-HPB Series
    57
    
    Pressure Gauge
    58
    
    Suction Protection
    58
    
    Pump System, Fully Assembled
    58
    
    Technical Information
    61
    
    Cut-Out of Mounting Hole
    61
    
    Execution G4
    61
    
    Operating Instructions
    62
    
    Description of Product and Function
    62
    
    Pumping of Liquids under Back Pressure
    62
    
    Prior to Initial Operation
    63
    
    Pipework
    63
    
    Direction of Rotation
    63
    
    Pressure Control Valves
    63
    
    Switching off
    64
    
    Maintenance
    64
    
    Eliminaing Malfunctions
    64
    
    Description of Product and Accessories
    66
    
    Start up
    66
    
    Shut down
    66
    
    Servicing and Maintenance
    67
    
    Trouble Shooter’s Guide
    67
    
    Spare Part List for the Immersion Pumps of the Series TGL331 ... 503
    68
    
    Tightening Torques for Screwed Connections
    68
    
    Dismantling the Insert Shaft
    73
  - General
    75
  - Safety
    77
  - Transport and Storage
    77
  - Installation
    77
  - Servicing and Maintenance
    78
  - Trouble Shooter's Guide
    78
    
    Dismantling the Insert Shaft or Extension Shaft
    80
    
    Quick Suctioning Immersion Pumps
    81
    
    Axial/Semi-Open Impellers
    81
    
    Mechanical and Electrical Special Designs:
    84
    
    Identification of Special Designs
    84
    
    60 Hz Frequency
    84
    
    Directly Operated Pressure Relief Valve
    85
  - Spare Parts
    88
    
    What the Liquiphant Can Do
    91
    
    Benefits
    91
    
    Functional Description
    91
    
    Installation Examples
    92
    
    Application Instructions
    92
    
    Operating Modes for Variants AC and DC-PNP
    93
    
    MAX – Maximum Fail-Safe Mode
    93
    
    MIN – Minimum Fail-Safe Mode
    93
    
    Product Variants and Ordering Code
    94
    
    Certificates
    95
    
    Technical Data
    96
    
    Variant AC (Alternating Current)
    96
    
    Variant DC-PNP (Direct Current)
    96
    
    AS-I-Bus
    96
    
    Output, General
    97
    
    Mechanical Data
    97
    
    Cable
    97
    
    Intended Application
    100
    
    General Safety Instructions
    100
    
    Warnings
    100
    
    Installation and Connection
    101
    
    Mounting and Adjusting
    101
    
    Electrical Connection
    102
    
    Connect Variant DC-PNP (Direct Current)
    102
    
    Connector M12X1
    102
    
    Valve Plug
    103
    
    Connect Variant AC (Alternating Current)
    103
    
    Connect AS-I-Bus
    104
    
    Programming Instruction for the AS-I
    104
    
    Test Using Test Magnet
    104
    
    Light Signals and Faults
    105
    
    Variants AC and DC-PNP with Valve Plug
    105
    
    Variants AS-I and DC-PNP with M12X1 Connector
    105
    
    Cleaning
    106
    
    Disposal
    106
    
    Level Limit Switch
    109
    
    Level Limit Switch for Liquids
    109
    
    Application
    109
    
    Your Benefits
    109
    
    Function and System Design
    111
    
    Measuring System
    111
    
    Measuring Principle
    111
    
    Input
    112
    
    Output
    112
    
    MAX - Maximum Safety
    112
    
    MIN - Minimum Safety
    112
    
    Power Supply
    113
    
    Variant DC-PNP (Direct Current) Valve Connector
    114
    
    Variant AC (Alternating Current) Valve Connector
    114
    
    Connect AS-I Bus
    115
    
    Programming Instructions for the AS-I
    115
    
    Performance Characteristics
    116
    
    Operating Conditions: Installation Instructions
    116
    
    Operating Conditions: Environment
    117
    
    Operating Conditions: Process
    117
    
    Mechanical Construction
    118
    
    Human Interface
    121
    
    Variants AC and DC-PNP
    121
    
    Light Signals
    121
    
    Green Light (Gn) Lighting
    121
    
    Certificates and Approvals
    123
    
    Ordering Information
    123
    
    Socket Wrench
    124
    
    Supplementary Documentation
    124
    
    Contents
    135
    
    List of Illustrations
    137
    
    Seal Kit RF4
    137
    
    List of Tables
    137
    
    Documents Supplied
    138
  - Basic Safety Information
    139
  - Explanation of Symbols
    139
  - Appropriate Use
    140
  - Potential Hazards in Handling the Back-Flushing Filter - Autofilt RF4
    140
  - Obligations of the Operator and Operating Staff
    140
  - Action in an Emergency
    141
  - Service and Maintenance, Troubleshooting
    141
  - Electrical Hazards
    141
  - Protective Measures to Prevent Burns
    141
  - Structural Changes to the Back-Flushing Filter
    141
  - Transport and Storage
    142
  - Table 1: Shipping Weight of the Back-Flushing Filter
    142
  - Technical Description of the Back-Flushing Filter
    143
  - Description of the Function
    143
  - Figure 1: Function Principle of the Back-Flushing Filter
    143
  - Adjustable Operating Parameters of the Back-Flushing Filter
    144
    
    Back-Flushing of the Filter Elements – Back-Flushing Cycle
    144
    
    To Trigger Automatic Back-Flushing
    144
  - Figure 2: Construction of the Back-Flushing Filter
    145
  - Description of the Filter Components
    146
  - Description of the Main Components
    147
  - Filter Elements
    147
  - Actuator
    147
  - Back-Flushing Valve
    147
  - Differential Pressure Switch
    148
  - Function
    148
  - Switch Point Setting (Optional)
    148
  - Description of the Controls
    149
  - Table 3: Energy Supply of the Components
    149
  - Installation - Assembly and Connection
    150
  - Installation of Back-Flushing Filter
    150
  - Figure 3: Installation of Rf4-1 (6 Bar) with Lateral Valve
    150
  - Figure 4: Installation of Rf4-1 (6 Bar) with Coaxial Valve
    151
  - Figure 5: Installation of Rf4-2 (6 Bar) with Lateral Valve
    152
  - Figure 6: Installation of Rf4-2 ( 6 Bar) with Coaxial Valve
    153
  - Figure 7: Installation of Rf4-1 (16 Bar)
    154
  - Figure 8: Installation of Rf4-2 (16 Bar)
    155
  - Figure 9: Installation of Rf4- (16 Bar) Electrical Version
    156
  - Mounting
    158
  - Fluid Lines
    158
  - Figure 10: Installation Circuit Diagram of the Back-Flushing Filter
    158
  - Connecting the Back-Flushing Line
    159
  - Inlet and Outlet
    159
  - Connecting the Compressed Air Supply - EPT
    160
  - Using the Back-Flushing Filter
    161
  - Operating and Monitoring Elements
    161
  - Commissioning the Back-Flushing Filter
    161
  - Table 4: Operating Elements
    161
  - Setting the Operating Parameters
    162
  - Decommissioning the Back-Flushing Filter
    162
  - Decommissioning the RF4 for Longer Downtimes
    163
  - Maintenance of the Back-Flushing Filter
    164
  - Inspection by the Operating Staff
    164
  - Table 5: Inspection Schedule
    164
  - Table 6: Maintenance Schedule
    164
  - Faults and Their Elimination
    165
  - Troubleshooting - Back-Flushing Filter with Electro-Pneumatic Cyclic Control
    165
  - Ept
    165
  - Table 7: Troubleshooting - Back-Flushing Filter
    165
  - Table 8: Troubleshooting - Back-Flushing Filter
    166
  - Removing the Filter Elements
    167
  - Figure 11: Diagrams for Changing the Filter Elements
    167
  - Fitting the Filter Elements
    168
  - Table 9: Designation of Items of Rf4 for Changing the Elements
    168
  - Technical Specifications
    170
  - Table 10: Technical Specifications - Back-Flushing Filter
    170
  - Table 12: for Exact Specifications, Please See Circuit Diagram Supplied
    170
  - Table 13: Connection Voltage of Back-Flushing Filter
    170
  - Spare Parts
    171
  - Spare Parts List
    171
  - Table 14: Spare Parts List
    171
  - Figure 12: Spare Parts Rf4-1
    172
  - Figure 13: Seal Kit RF4
    173
  - O-Ring 90X2,5
    173
  - O-Ring 120X2,5
    173
  - Quad-Ring 14,7X19,94X2,62
    173
  - O-Ring 21,89X2,62
    173
  - O-Ring 28X2,5
    173
  - Pillar Ring
    173
  - O-Ring 107,62X2,62
    173
  - O-Ring 5,3X2,4
    173
  - Tabelle 13: Seal Kit RF3
    173
Appendix

174
- Drawing of Actuator
  175
- Figure 14: Drawing of Actuator
  175
- Table 16: Technical Specifications - Actuator
  175
- Inductive Proximity Switch
  176
- Control Valve for Actuator / Backflush Unit
  176
- Figure 15: Pin - Assignment Inductive Proximity Switch
  176
- Table 17: Technical Specifications - Inductive Proximity Switch
  176
- Vent Throttle Valve
  177
  - Actuator (ET)
    177
  - Construction and Function
    178
- Figure 16: Differential Pressure Switch, Type Ds 31
  178
- Figure 17: Pin - Assignment of Differential Pressure Switch
  178
- Technical Details
  179
- Table 18: Technical Specifications - Differential Pressure Switch
  179
- Plc Control
  180
  - Valve Open
    181
  - Valve Closed
    181
- Back-Flushing Valve
  181
- Figure 18: Construction of Coaxial Valve
  181
- Figure 19: Function of Lateral Valve
  181
- Table 19: Technical Specifications - Back-Flushing Valve
  182
- Eu Declaration of Conformity
  183
  - Level Sensors
    184
  - Comfortable Handling
    190
  - Elaborate Functions
    190
  - Proven Measuring Technologies
    190
  - Specifications
    191
  - Electrical Connections
    192
  - Pressure Connections
    192
  - Wiring Details
    193
  - Hysteresis Function
    194
  - Window Function
    194
  - Delay Times
    194
  - Error Function
    194
  - Electronic Pressure Switch with Display
    196
  - Troubleshooting
    218

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