maximal FD50-60T MWJ Manuals

Manuals and User Guides for maximal FD50-60T MWJ. We have 1 maximal FD50-60T MWJ manual available for free PDF download: Operation & Maintenance Manual

maximal FD50-60T MWJ Operation & Maintenance Manual

maximal FD50-60T MWJ Operation & Maintenance Manual (115 pages)

5-10t Internal Combustion Counterbalance Forklift Truck

Brand: maximal | Category: Forklifts | Size: 4 MB

Table of Contents

Table of Contents

1
Introduction

1
1 Power System

18
- Overview
  18
- Structure, Principle, Adjustment, and Maintenance of Forklift Truck
  18
- Engine Configuration
  19
- Fuel Sensor Device
  22
- Fuel System
  22
- Fuel Tank
  22
- Cooling System
  23
- Examination and Adjustment
  23
- Fuel Filter
  23
- Air Filter
  24
- Cooling System
  25
- Engine Oil Filter
  25
- Fastening of Bolts for Engine Cylinder Head
  26
- Adjustment of Valve Clearance
  27
- Confirmation of Ignition Time for Fuel Injection
  28
- Adjustment of Ignition Time for Fuel Injection
  29
- Determination of Compression Pressure
  29
- Exhaust of Injection Pump
  29
2 Electrical System

30
- Overview
  30
- Brief Introduction about Operation
  35
- Battery
  38
- Wire Harness
  38
3 Transmission Device

39
- Overview
  41
- Torque Converter
  41
- Oil Feed Pump
  43
- Hydraulic Clutch
  44
- Control Valve and Inching Valve
  45
- Oil Circult System for Torque Converter
  46
- Failure Removal
  48
- Notices During Failure Occurrence with Forklift Truck
  48
4 Drive Axle

55
- Overview
  55
- Speed Differential
  55
- Wheel-Sided Reducer
  55
- Failure Removal
  60
- Maintenace Data
  61
5 Brake System

62
- Brake Pedal Device
  64
- Overview
  64
- Power Brake
  64
- Brake Valve
  67
- Energy Accumulator
  68
- Vacuum Booster and Brake Master Cylinder
  70
- Vacuum Power Brake
  70
- Method for Installation of Vacuum Booster and Brake Master Cylinder Assembly
  73
- Failure and Cause Analysis
  74
- User Notices
  74
- Wheel Brake
  74
- Wheel Brake (for 5-7T Trucks)
  75
- Wheel Brake (for 8-10T Trucks)
  78
- Parking Brake
  80
- Failure Removal
  81
6 Steering System

82
- Overview
  84
- Steering Unit
  84
- Operating Principle
  85
- Application Requirements
  86
- Examination and Maintenance of Steering Unit
  87
- Failure and Removal for Steering Unit
  89
- Examination after Reassembly of Steering System
  91
- Failure Removal for Steering System
  93
- Left-Right Steering Knuckle Assembly
  93
- Steering Axle
  93
- Steering Axle Body
  93
- Steering Cylinder
  94
- Wheel Hub
  94
7 Hydraulic System

96
- Multi-Way Valve
  97
- Oil Pump
  97
- Overview
  97
- Operation of Multi-Way Valve
  98
- Work of Main Safety Valve
  99
- Control Device of Multi-Way Valve
  100
- Oil Tank
  100
- Work of Tilt Auto-Locking Valve
  100
- Oil Circuit of Hydraulic System
  102
- Disassembly of Multi-Way Valve
  104
- Maintenance
  104
- Reassembly of Multi-Way Valve
  104
- Lift Cylinder
  105
8 Lift Cylinder and Tilt Cylinder

105
- Notices
  105
- Isolating Valve
  108
- Limiting Valve
  108
- Tilt Cylinder
  110
9 Lifting System

111
- Adjustment of Lifting System
  112
- Fork Carriage
  112
- Gasket Adjustment for Lift Cylinder Head
  112
- Outer & Inner Mast
  112
- Overview
  112
- Height Adjustment for Fork Carriage
  113
- Mounting Positions of Rollers
  114

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