Maxi Comet Executive Exec-66-G Manuals

Manuals and User Guides for Maxi Comet Executive Exec-66-G. We have 1 Maxi Comet Executive Exec-66-G manual available for free PDF download: Instruction Manual

Maxi Comet Executive Exec-66-G Instruction Manual

Maxi Comet Executive Exec-66-G Instruction Manual (244 pages)

Gas Heated Flatwork Ironer

Brand: Maxi | Category: Iron | Size: 13 MB

Table of Contents

Introduction

4
- Table of Contents
  4
- Chapter 1 Introduction
  
  11
  - Warranty
    11
  - Scope of the Manual
    11
  - Safety
    13
    
    Safe Work Habits
    13
    
    Safety Features
    14
- Chapter 2 Installation
  
  17
  - Site and Utility Requirements
    18
  - Installation Procedures
    19
    
    Inspection
    19
    
    Uncrating and Positioning
    20
    
    Exhaust Blower Installation
    21
    
    Electrical Connection
    24
    
    Gas Connection
    28
    
    Receiving Shelf Set-Up
    30
    
    Final Protective Wrapper Removal
    31
  - Pre-Operational Checkout
    31
    
    Security of Hardware
    32
    
    Exhaust Blower Motor Rotation Checkout
    33
    
    Safety Device and Control Function Checkout
    34
    
    Ironing Cylinder Paper Removal
    35
    
    Gas Connection Checkout
    36
    
    Checkout Completion
    41
    
    Cleaning the Unit
    41
- Chapter 3 Operating Guidelines
  
  43
  - Safety Features
    44
    
    Main Disconnect Switch
    44
    
    Safety Guards
    44
    
    Safety Stop Buttons
    44
    
    Safety Interlock Switch
    45
    
    Safety Labels
    45
  - Operating Controls
    46
    
    Right Endframe Controls
    46
    
    Left Endframe Controls
    47
  - Standard Operating Procedures
    48
    
    Start-Up
    48
    
    Waxing
    49
    
    Flatwork Handling
    51
    
    Clearing a Jam Safely
    52
    
    Shut-Down
    53
  - Operating Techniques
    54
    
    Conditioning Flatwork before Ironing
    54
    
    Unit Settings
    56
    
    Maximum Productivity
    57
    
    Processing Standards
    57
- Chapter 4 Preventive Maintenance
  
  59
  - PM Task Tables
    59
    
    Daily, Weekly Tasks
    59
    
    Monthly, Semi-Annual Tasks
    60
  - Daily PM (8 Hours)
    61
    
    General Cleanliness
    61
    
    Watch and Listen for Anything Abnormal
    61
    
    Check and Clean Temperature Sensor Contact Shoes
    62
    
    Check Guide Tapes
    62
    
    Check Safety Equipment
    63
    
    Wax Ironing Cylinder
    63
  - Weekly PM (50 Hours)
    64
    
    Clean Behind Service Panels
    64
    
    Check and Clean Inverter
    65
    
    Check Ironing Cylinder
    65
    
    Grease "Weekly" Bearings
    66
    
    Oil Roll Bearing Pivots
    68
    
    Check and Clean Motors
    69
    
    Check and Clean Sail Switch and Exhaust Blower Wheel
    69
    
    Check Ribbon Condition and Tension
    70
  - Monthly PM (200 Hours)
    71
    
    Check Setscrews
    71
    
    Grease Bearings
    72
    
    Oil Drive Chain and Tension Springs
    72
    
    Check Compression Roll Pressure and Padding Condition
    73
  - Semi-Annual PM (1000 Hours)
    73
    
    Check Gas Pressure
    74
    
    Check Mechanical and Electrical Connections
    74
  - Annual PM (2000 Hours)
    75
    
    Check and Clean Pilot Assembly
    76
- Chapter 5 Operating Principles
  
  81
  - Safety
    82
  - Electrical System
    82
    
    Disconnect Switch and Fuses
    83
    
    Step-Down Transformer
    83
    
    Electrical Panel
    84
  - Mechanical System
    85
    
    Drive System
    85
    
    Ribbon Sets
    86
  - Exhaust System
    87
    
    Exhaust Blower
    87
    
    Sail Switch
    87
  - Heating System
    87
    
    Burner System
    89
    
    Temperature Control
    90
    
    Temperature Sensor Contact Shoes
    90
  - Sequence of Operation
    91
    
    JOG REVERSE Operation Stage
    91
    
    Stand-By Stage
    91
    
    Burner Operation Stage
    92
    
    Mechanical Start-Up Stage
    92
  - Chapter 5 Troubleshooting
    93
Troubleshooting Symptoms

94
- Electrical
  96
  - Unit Does Not Start or Jog
    96
  - No Speed Adjustment
    97
  - Unit Jogs, Does Not Start
    97
  - Unit Starts, Does Not Jog
    97
- Mechanical System
  98
  - Noisy Operation
    98
  - Ribbons Do Not Track Straight
    98
  - Ribbon Set Not Working
    99
  - Rotating Elements Stop
    99
  - Drive System Mechanical or Electrical Error
    100
- Ironing Quality
  101
- Heating System
  104
- Exhaust System
  108
  - Exhaust Poor or None
    108
- Chapter 7 Repair
  
  109
  - Safety Considerations
    110
  - Parts Availability
    111
  - Feed Section
    112
    
    Feed Ribbon Tension Adjustment
    113
    
    Feed Ribbon Replacement
    114
    
    Feed Ribbon Drive Roll Friction Material Replacement
    116
    
    Guide Tape Replacement
    118
    
    Feed Table Alignment and Positioning
    121
  - Compression Roll
    124
    
    Compression Roll Pressure Check
    125
    
    Compression Roll Pressure Adjustment
    126
    
    Compression Roll Cover Replacement
    127
  - Ironing Section
    131
    
    Drive Chain Tension Adjustment
    131
    
    Ironing Cylinder Reconditioning
    132
    
    Ironing Cylinder Hardened Ring Replacement
    135
  - Burner System
    137
    
    Burner Removal/Replacement
    137
    
    Burner Tip Maintenance
    140
    
    Temperature Sensor Contact Shoe Replacement
    141
    
    Temperature Control or High Temperature Limit Control Replacement
    142
  - Return Section
    144
    
    Return Ribbon Tension Spring Replacement
    145
    
    Return Ribbon Replacement
    146
    
    Return Ribbon Drive Roll Friction Material Replacement
    148
Comet Executive Gas Picture Parts List

151
- Front View
  152
- Rear View
  154
- Rolls and Ribbons
  156
- Left Endframe
  158
- Right Endframe
  160
- Burner Assembly
  162
- Contact Shoe Assembly
  163
Cadet/Comet Exec/Breeze Gas Schematic Parts List

165
- Motor Circuit 115V 1 Phase
  166
- Motor Circuit 230V 1 Phase
  168
- Motor Circuit 230V 3 Phase
  170
- Motor Circuit 415V 3 Phase
  172
- Motor Circuit 460V 3 Phase
  174
- Main Electrical Panel 115V 1 Phase
  176
- Main Electrical Panel 230V 1 Phase
  178
- Main Electrical Panel 230V 3 Phase
  180
- Main Electrical Panel 460V 3 Phase
  182

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