User Manuals: Matrix 0850-T1 Thread Grinding Machine

Manuals and User Guides for Matrix 0850-T1 Thread Grinding Machine. We have 1 Matrix 0850-T1 Thread Grinding Machine manual available for free PDF download: User Manual

Matrix 0850-T1 User Manual

Matrix 0850-T1 User Manual (231 pages)

External Thread Grinder

Brand: Matrix | Category: Grinder | Size: 5 MB

Table of Contents

Table of Contents
6
1 Health & Safety

10
- General Safety
  10
- Understanding Safety Rules & Regulations
  11
- Know Your Machine
  11
- Maintain a Safe Working Area
  11
- Electricity
  12
- Workshop Hygiene
  12
- Cancer of the Skin Caused by Oil
  13
- Machine Guards
  13
- Grinding Wheels
  14
- Machine User
  16
- Service and Maintenance
  16
2 Liability Exclusions

17
3 Machine Overview

18
4 Technical Data

26
5 Dresser System

29
6 Grinding Spindle

37
- Spindle Warm-Up
  38
- Grinding Wheel Speed Chart
  39
- Handling Grinding Wheels
  40
- Checking the Grinding Wheel
  41
- Mounting the Grinding Wheel
  41
7 Workhead

42
8 Powered Workpiece Support Steady (Option)

45
9 Tailstock

50
10 Workpiece Probing (Option)

59
11 Automatic Doors (Option)

70
- Manual Door Operation
  71
12 Two-Hand Auto Cycle Start (Option)

72
- Procedure for Starting an Automatic Cycle Using Two-Handed Start Buttons
  73
13 ANDON Light (Option)

74
14 Standard Coolant System (800L, Upto 5Bar Working Pressure)

75
15 Optional HP Coolant System (3000L, Upto 70Bar Working Pressure)

79
- Switching on the Coolant System
  79
16 Automatic Fire System (Option)

82
17 Operator Console

85
- HMI Panel
  85
- Machine Control Panel (MCP)
  87
- CNC Operating Modes
  89
- Program Cycle Start/Reset
  90
- Axis Selection and Speed Controls
  91
- Axis Reference
  93
- Grinding Spindle Controls
  94
- Command Functions
  95
- Handheld Unit
  99
18 Automatic Wheel Balancer (SBS 4500)

100
- Block Diagram
  100
- Integral Balancer Unit
  101
- Vibration Sensor Location
  102
- Control Panel
  103
19 Dialog Programming

104
- Displaying the Main Menu
  104
- Work Piece Manager
  105
- Create and Load a New Workpiece
  105
- Load an Existing Workpiece
  106
- Unload the Workpiece
  106
- Part Data
  107
- Edit and Verify Part Data
  107
- Explanation of the Input Parameters
  108
- Taper In/ Taper out
  110
- Thread Data (PMHMI)
  112
- Create New Thread
  112
- Thread Parameter List
  118
- Thread Type 1
  119
- Thread Type 2
  120
- Thread Type 3
  121
- Thread Type 4
  122
- Thread Type 5
  123
- Thread Type 6
  124
- Create New Tool
  125
- Grinding Cycle Overview
  130
- Part Counter (Option)
  131
- Dressing Cycle Overview
  132
- Setting Cycles Menu
  133
- New Wheel Cycle
  135
- Explanation of the Input Parameters
  136
- Procedure for Executing the NEW WHEEL Setting Cycle - if Diamond ROLL Fitted
  141
- Procedure for Executing the NEW WHEEL Setting Cycle - if Diamond DISC Fitted
  142
- Work Datum Setting Cycle
  143
- Explanation of the Input Parameters
  143
- Setup Method 1 - Grind Direction from Right-To-Left
  144
- Setup Method 2 - Grind Direction from Left-To-Right
  144
- Procedure for Executing the WORK DATUM Setting Cycle
  145
- Barelling Function (Option)
  146
- Explanation of the Input Parameters
  147
- Probe System Setup (Option)
  148
- Explanation of the Input Parameters
  148
- Procedure for Setting up the Probe System
  149
- Pitch-IN Setting Cycle
  151
- Explanation of the Input Parameters
  151
- Pitch-In to Workpiece with a Pre-Cut Thread
  152
- Pitch-In to a Blank or Non-Threaded Workpiece
  152
- Procedure for Executing the PITCH-IN Setting Cycle
  153
- Next Wheel Setting Cycle (Option)
  154
- Auto Dress Utility Cycle
  155
- Explanation of Input Parameters
  156
- Procedure for Using the Auto Dress Cycle
  157
- Correction Utilities Menu
  158
- Lead Correction
  159
- Explanation of Input Parameters
  159
- Procedure
  161
- Applying Lead Correction
  162
- Taper Correction
  163
- Explanation of Input Parameters
  164
- Positive Taper Error
  165
- Negative Taper Error
  165
- Procedure
  166
- Diameter Correction
  167
- Explanation of Input Parameters
  167
- Applying Diameter Correction
  168
- Procedure
  168
- Profile Correction
  169
- Explanation of Input Parameters
  170
- Procedure
  171
- Barrelling Correction
  172
- Procedure
  172
- Cycle Data - Grind Table
  173
- Procedure to Edit Grind Cycle Variables
  174
- Grinding Zones
  175
- Explanation of Parameters
  176
- End-Threading Parameters
  178
- How to Set the Start and End Points for End-Thread Grinding
  179
- Cycle Data - Dress Table
  180
- Procedure to Edit Dress Cycle Variables
  180
- Explanation of Parameters
  181
- Load and Run the Grind Cycle
  182
- Cycle Stop/Interrupt
  183
- Procedure for Cycle Interrupt
  184
- Resume the Cycle
  185
- Make a Correction to the Diameter and then Resume the Cycle
  185
20 Access Level Key Switch

186
21 Programming M/S/T Codes

187
22 Maintenance

189
- Lubrication System
  189
- Electrical Control Cabinet (ECC)
  190
- Services Cabinet (SC)
  191
- Fume Extractor
  192
- Recommended Oils/Fluids/Additives
  193
- Coolant System
  195
- Preparing the Spindle Chiller Unit
  196
  - Oil Cooler Unit
    197
  - Working Mode of Cooler Unit Controller
    197
- General Maintenance Schedule
  200
- Pressurised Air Supply to Machine
  202
- Cleaning the Coolant System Centrifuge
  203
- Power Chuck Maintenance
  208
23 Troubleshooting Guide

209
- Oil Cooler Unit Fault Codes
  209
- Machine Diagnostic Screens
  213
- Alarm Messages
  217
- Recovering from an Axis Software Travel Limit Condition
  228
- Air Conditioning Unit Alarm Codes
  229
- Coolant System Technical Data
  230

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