User Manuals: Matchless G80 Single Cylinder Motorcycle

Manuals and User Guides for Matchless G80 Single Cylinder Motorcycle. We have 1 Matchless G80 Single Cylinder Motorcycle manual available for free PDF download: Maintenance Manual

Matchless G80 Maintenance Manual

Matchless G80 Maintenance Manual (95 pages)

Brand: Matchless | Category: Motorcycle | Size: 2 MB

Table of Contents

G3L and G80 Rigid Frame
4
G3LS and G80S Spring Frame
4
Safety on the Road
5
Data
6
Capacities
6
Carburetter (Touring and Rigid Frame Competition Models Only)
6
Compression Ratios
6
Gear Box
6
Oil Tank
6
Sparking Plug
8
- Controls
  9
- Showing Controls
  10
- Fuel Supply
  11
- Starting the Engine from Cold
  11
- Driving
  11
- Fuel
  11
- Stopping the Engine
  12
- On the Road
  12
- Stopping the Machine
  13
- Running in
  13
- Notes on Driving
  14
- Checking Oil Circulation
  15
- Lubrication
  16
- Lubricants to Use
  16
- For Engine Lubrication
  16
- For Gear Box Lubrication
  16
- Engine Oil Circulation
  17
- Engine Lubrication System
  17
- Engine Oil Pump
  17
- The Oil Tank and Filters
  18
- To Remove the Felt Oil Filter
  19
- Adjustment of Oil Feed
  19
- Exhaust Valve Stem Lubrication
  19
- Lubrication Points to Remember
  19
- Gear Box Lubrication
  21
- Hub Lubrication
  21
- Brake Drum Bearing (Spring Frame Models Only)
  21
- Chain Lubrication
  21
- Stand Fixing Bolt Lubrication
  22
- Speedometer Lubrication
  22
- Brake Pedal Lubrication
  22
- Brake Rod Joint Lubrication
  22
Lubrication Chart
23
- Periodical Maintenance
  24
- Daily
  24
- Weekly
  24
- Every 1,000 Miles
  25
- Every 3,000 Miles
  25
- Every 5,000 Miles
  25
- Every 10,000 Miles
  25
- Engine Service
  27
- Access
  27
- To Replace the Rocker Box
  28
- To Replace the Petrol Tank
  28
- To Remove the Petrol Tank
  28
- To Remove the Rocker Box
  28
Valve Spring Compressor
30
- Removing Carbon Deposit
  31
- Valve Grinding
  31
- Showing Flywheel in Exploded Form
  31
- To Replace the Cylinder Head
  32
- TO REMOVE the CYLINDER BARREL and Plston
  32
- To Replace the Piston and Cylinder Barrel
  33
- Cam Contour
  33
- Camshaft Timing Marks
  34
- Valve Timing
  34
- Inlet Valve Timing
  34
- Exhaust Valve Timing
  34
Tappet Adjustment
35
Oil Pump
37
Brake Shoe Adjustment
69
- Front Brake Adjustment
  70
- Rear Brake Adjustment
  71
- Brake Pedal Adjustment
  71
- Rims and Spokes
  71
- Tyres and Service
  72
- Tyre Removal
  72
- Tyre Fitting
  73
- Tyre Pressures
  73
- Engine Misses Fire May be Due to
  74
- Engine Fails to Start, or Is Difficult to Start, May be Due to
  74
- Tracing Troubles
  74
- Useful Information
  74
- Excessive Oil Consumption
  75
- Excessive Petrol Consumption
  75
- Steering Unsatisfactory
  75
- Engine Overheats May be Due to
  75
- Abnormal Tyre Wear
  76
- Cleaning the Machine
  76
- Chromium Plating
  76
- Ignition
  77
- Adjustment of Contact Breaker (Magneto Type SR-1)
  77
- Sparking Plug
  78
- Charging
  79
- To Remove the Dynamo
  80
- Lighting and Accessories
  83
- Headlamp
  83
- To Remove Headlamp Rim and Light Unit
  83
- To Replace the Headlamp Rim and Light Unit
  83
- Horn
  84
- Fuses
  84
- Snap Wire Connector
  84
- Terminals
  84
Wiring Diagram
85
- Proprietary Fittings
  86
- Correspondence and Orders
  86
- Repairs
  86
- The Driver and the Law
  87
- The Machine and the Law
  88
- To Register a New Machine
  88
- Ignition Suppressors
  88
- Lamps
  88
- Tools and Special Equipment
  90
- Badges
  91
- Index
  92
- Table of Contents
  93
- Illustrations
  93

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