Mash Seventy Manuals

Manuals and User Guides for Mash Seventy. We have 1 Mash Seventy manual available for free PDF download: Manual

Mash Seventy Manual (223 pages)

Brand: Mash | Category: Motorcycle | Size: 37 MB

How to Use this Manual
2
Component Parts
2
Abbreviations Used in this Manual
4
Wire Color
5
Table of Contents
7
Chapter 1 Overview
9
Section 1 Information Labels
9
Warning / Caution / Note
9
Section 2 General Precautions
10
Chapter 1 Overview Section 3 Appearance of Motorcycle
11
Section 3 Appearance of Motorcycle
11
Section 4 Function of EI Sensor
12
Chapter 1 Overview Section 5 Number Location
13
Section 5 Number Location
13
Chapter 1 Overview Section 6 Recommended Fuels and Oils
14
Section 6 Recommended Fuels and Oils
14
Front Fork Oil
15
Chapter 1 Overview Section 7 Running-In Steps
16
Section 7 Running-In Steps
16
Chapter 1 Overview Section 8 Technical Parameters
17
Section 8 Technical Parameters
17
Dimensions and Mass
17
Periodic Maintenance Chart
19
Section 1 Regular Maintenance Plan
19
Lubrication Point
21
Section 2 Maintenance and Adjustment
22
Valve Clearance
22
Chapter 2 Periodic Maintenance
23
Air Filter
24
Idling Adjustment
25
Engine Oil and Oil Filter
27
Front Brake Fluid Replacement
30
Rear Brake Fluid Replacement
30
Chapter 2 Periodic Maintenance Fig.2.2
33
Chapter 2 PERIODIC MAINTENANCE Section 2 Maintenance and Adjustment
35
Chapter 2 Periodic Maintenance Section 3 Inspection of Compression Pressure
37
Section 3 Inspection of Compression Pressure
37
Section 4 Inspection of Oil Pressure
38
Chapter 3 Engine
39
Section 1 Detachable Engine Components On-Site
39
Section 3 Engine Disassembly
39
Section 4 Inspection and Maintenance of Engine Componenets
39
Chapter 3 Engine Section 2 Engine Disassemble and Re-Assemble
40
Chapter 3 Engine Section 2 Engine Disassemble and Re-Assemble Fig.3.2
41
Chapter 3 Engine Section 3 Engine Dissassembly
47
Section 3 Engine Disassembly
47
Chapter 3 Engine Section 3 Engine Dissassembly Fig.3.3
52
Chapter 3 Engine Section 4 Inspection and Maintenance of Engine Componenets
57
Chapter 3 Engine Section 4 Inspection and Maintenance of Engine Componenets Fig.3.4
59
Cylinder Head
60
Oil Filter
79
Chapter 3 Engine Section 5 Engine Reassembly Fig.3.5
80
Section 5 Engine Reassembly
80
Chapter 3 Engine Section 5 Engine Reassembly
81
Magneto Rotor
83
Clutch Cover
88
Piston and Piston Ring
89
Cam Chain Tension Adjuster
93
EI System Diagnosis Section 1 Maintenance Precautions
96
Chapter 4 EI System Diagnosis Section 2 EI System Technical Features
100
Section 2 EI System Technical Features
100
Injection Time (Injection Volume)
101
Chapter 4 EI System Diagnosis Section 3 Self-Diagnosis Function
105
Section 3 Self-Diagnosis Function
105
Section 4 EI System Troubleshooting
106
Self-Diagnostic Procedures
107
Self-Diagnosis Reset Procedure
107
Malfunctioncode and Defective Condition
109
Oxygen Sensor Heater Circuit Malfunction
114
Sensor Resistance
119
Fuel Injector
124
Tpsensor Inspection
134
Chapter 5 Fuel and Lubrication System
136
Section 1 Fuel Tank and Fuel Tank Switch
136
Chapter 5 Fuel and Lubrication System Section 3 Lubrication System
137
Section 2 Throttle Body
137
Installation
139
Section 3 Lubrication System
140
Chapter 6 Chassis
142
Section 1 Exterior Parts
142
Chapter 6 Chassis Section 2 Front Wheels
143
Section 2 Front Wheels
143
Inspection and Disassembly
144
Chapter 6 Chassis Section 3 Front and Rear Brakes
147
Section 3Front and Rear Brakes
147
Chapter 6 Chassis Section 3 Front and Rear Brakes Fig.5.3
148
Chapter 6 Chassis Section 4 Front Shock Absorber
155
Section 4 Front Shock Absorber
155
Chapter 6 Chassis Section 5 Steering
161
Section 5 Steering
161
Chapter 6 Chassis Section 6 Rear Wheels
168
Section 6 Rear Wheels
168
Section 7 Rear Suspension System
173
Chapter 6 Chassis Section 7 Rear Suspension System
174
Chapter 7 Electrical System Section 1 Location of Electrical Components
178
Section 2 Ignition System
180
Ignition Coil Primary Peak Voltage Inspection
181
Spark Plug Gap
183
Chapter 7 Electrical System, Section 3 Charging System
184
Section 3 Charging System
184
Section 4 Starter System and Side Stand Ignition Interlock System
186
Starter System Description
186
Side Stand / Ignition Interlock System Description
186
Starter Motor Removal and Disassembly
188
Starter Motor Inspection
188
Carbon Brush
188
Starter Motor Reassembly
189
Chapter 7 Electrical System, Section 6 Lamp
190
Section 5 Switches
190
Section 6 Lamp
191
Combination Meter
192
Chapter 7 Electrical System, Section 7 Battery
193
Section 7 Battery
193
Recharging Operation
193
Battery Installation
194
Section 1 Troubleshooting
195
Section 2 Special Tools
208
Chapter 8 Information Service Section 3 Tighten Torque
211
Section3 Tightening Torque
211
Chapter 8 Information Service Section 4 Service Data
213
Section 4 Service Data
213
Valve + Guide
213
Camshaft + Cylinder Head
214
Conrod + Crankshaft
214
Oil Pump
214
Cylinder + Piston + Piston Ring
215
Transmission + Drive Chain
216
Brake+Wheel
220
Section 5 the Circuit Diagram
222

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