MARUTI SUZUKI Zen Manuals

Manuals and User Guides for MARUTI SUZUKI Zen. We have 1 MARUTI SUZUKI Zen manual available for free PDF download: Supplementary Service Manual

MARUTI SUZUKI Zen Supplementary Service Manual (358 pages)

Brand: MARUTI SUZUKI | Category: Automobile | Size: 6 MB

Maintenance and Lubrication

20
- Table of Contents
  20
- Periodic Maintenance Schedule
  
  21
- 0B-2 Maintenance and Lubrication
  
  21
- Maintenance Service
  
  24
  - Engine
    24
  - Ignition System
    29
  - Fuel System
    29
  - Emission Control System
    30
  - Brake
    31
  - Chassis and Body
    32
  - Final Inspection
    37
- Recommended Fluids and Lubricants
  
  38
Section 1B Air Conditioning (Optional)

39
- General Description
  
  40
  - Refrigerant Flow of Air Conditioning System
    40
  - Major Components and Location
    41
- Diagnosis
  
  42
- Refrigerant Recovery, Evacuation and Charging
  
  55
  - Operation Procedure for Charging A/C with Refrigerant
    55
  - Recovery
    56
  - Evacuating
    56
  - Charging
    57
  - Removing Manifold Gauge Set
    59
  - Leak-Testing Refrigerant System
    59
  - Note
    60
    
    A/C Condenser Assembly
    62
    
    Condenser Cooling Fan Motor
    63
    
    Receiver/Dryer
    64
    
    Cooling Unit
    66
    
    Expansion Valve
    68
    
    A/C Evaporator Thermistor
    70
    
    Refrigerant Pipes and Hoses
    71
    
    A/C Switch
    72
    
    Dual Pressure Switch
    72
    
    A/C Condenser Cooling Fan Motor Relay and A/C Compressor Relay
    73
    
    Compressor Assembly
    73
    
    Magnet Clutch
    76
    
    Compressor
    79
- On-Vehicle Service
  
  60
- Required Service Materials
  
  88
- Special Tools
  
  88
Section 6B Engine Cooling

207
- General Description
  
  208
  - Cooling System Circulation
    208
  - Cooling Fan
    209
  - ECT Sensor
    209
- Diagnosis
  
  210
- Maintenance
  
  210
  - Coolant
    210
  - Coolant Level 6B
    211
  - Cooling System Service
    211
  - Cooling System Flush and Refill
    212
  - Water Pump Belt Tension
    213
- On-Vehicle Service
  
  214
  - Cooling System Draining
    214
  - Cooling Water Pipes or Hoses
    214
  - Thermostat
    215
  - Water Pump Belt
    216
  - Radiator
    217
  - Water Pump
    218
- Required Service Materials
  
  219
Section 6C Engine Fuel

220
- Fuel Tank
  224
- Fuel Pump
  227
Section 6E1 Engine and Emission Control System

228
- Fuel Filter
  230
- Tank Pressure Control Valve
  230
- General Description
  
  231
  - Fuel Return Line
    231
  - Fuel Vapor Line
    231
    
    Air Intake System
    231
    
    Fuel Delivery System
    231
    
    Electronic Control System
    232
- Diagnosis
  
  236
  - On-Board Diagnostic System
    236
  - Precautions in Diagnosing Troubles
    236
  - MIL Check
    242
  - MIL Circuit Check 6E1-14
    242
  - ECM (PCM) Power and Ground Circuit Check
    243
  - Code No.11 (P0105) MAP Sensor Circuit 6E1-18
    245
  - Code No.16 (P0500) VSS Circuit
    252
  - Code No.19 (P0115) ECT Sensor Circuit 6E1-28
    254
  - B-1 Fuel Pump and Its Circuit Check
    257
  - B-2 Fuel Injector and Its Circuit Check
    258
  - Fuel Pressure Check
    259
  - B-4 Idle Air Control System Check
    261
  - B-5 Evaporative Emission Control System Check
    262
  - B-6 Engine Start Signal Check
    263
  - A/C Control Signal Check (if Equipped)
    265
  - B-9 Electric Load Signal Circuits Check
    266
  - B-10 Fuel Cut Operation Check
    267
  - Inspection of ECM (PCM) and Its Circuits
    268
  - Voltage Check
    268
    
    Resistance Check
    271
- On-Vehicle Service
  
  272
  - General
    272
  - Accelerator Cable Adjustment
    272
  - Air Intake System
    275
    
    Throttle Body
    275
  - Fuel Delivery System
    279
    
    Fuel Pressure Inspection
    279
    
    Fuel Pump
    280
    
    Fuel Pressure Regulator
    281
    
    Fuel Injector
    282
  - Electronic Control System
    285
    
    Ecm (Pcm)
    285
    
    TP Sensor
    286
    
    IAT Sensor
    288
    
    ECT Sensor
    289
    
    Main Relay
    290
    
    Oxygen Sensor
    291
    
    CMP Sensor
    292
    
    Fuel Cut Operation
    292
    
    Fuel Pump Relay
    292
    
    Radiator Fan Control Relay
    293
    
    Radiator Fan Control System
    293
    
    Radiator Fan Motor
    293
    
    EVAP Emission Control System
    295
    
    EVAP Canister Purge Valve
    296
    
    EVAP Canister
    297
    
    Tank Pressure Control Valve
    298
    
    PCV Hose
    299
    
    PCV System
    299
    
    PCV Valve
    299
- Special Tools
  
  300
Section 6F Ignition System

301
- General Description
  
  302
  - Components
    302
  - System Wiring
    303
- Diagnosis
  
  304
  - Diagnostic Flow Table
    304
- On-Vehicle Service
  
  306
  - Ignition Spark Test
    306
  - High-Tension Cords
    306
  - Spark Plugs
    307
  - Noise Suppressor
    308
  - Igniter
    308
  - Ignition Coil
    309
  - Distributor
    309
  - Ignition Timing
    310
- Distributor Unit
  
  312
- Special Tools
  
  314
Section 6G Cranking System

315
- General Description
  
  316
  - Cranking Circuit
    316
  - Starting Motor Circuit
    316
  - Starting Motor
    317
- Diagnosis
  
  318
- Unit Repair Overhaul
  
  320
  - Dismounting and Remounting
    320
  - Disassembly
    320
  - Reassembly
    321
  - Inspection
    322
  - Performance Test
    325
    
    Hold-In Test
    325
    
    Pull-In Test
    325
    
    No-Load Performance Test
    326
    
    Pinion Return Test
    326
- Specifications
  
  327
- Special Tool
  
  327
- Required Service Material
  
  327
Section 6H Charging System

328
- General Description
  
  329
  - Battery
    329
  - Generator
    331
- Diagnosis
  
  333
  - Battery
    333
  - Generator
    334
- ON-VEHICLE SERVICE Battery
  
  337
  - Jump Starting in Case of Emergency with Auxiliary (Booster) Battery
    337
  - Removal
    338
  - Handling
    338
  - Installation
    338
  - Generator
    339
    
    Removal
    339
  - Generator/Water Pump Drive Belt
    340
    
    Belt Tension Inspection
    340
    
    Installation
    340
    
    Removal
    340
- Unit Repair Overhaul
  
  341
  - Generator
    341
    
    Disassembly
    342
    
    Inspection
    344
    
    Replace Brush
    346
    
    Assembly
    347
- Specifications
  
  349

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MARUTI SUZUKI Zen Manuals

MARUTI SUZUKI Zen Supplementary Service Manual (358 pages)

Table of Contents

Maintenance and Lubrication

Periodic Maintenance Schedule

0B-2 Maintenance and Lubrication

Maintenance Service

Recommended Fluids and Lubricants

Section 1B Air Conditioning (Optional)

General Description

Diagnosis

Refrigerant Recovery, Evacuation and Charging

On-Vehicle Service

Required Service Materials

Special Tools

Section 6B Engine Cooling

General Description

Diagnosis

Maintenance

On-Vehicle Service

Required Service Materials

Section 6C Engine Fuel

Section 6E1 Engine and Emission Control System

General Description

Diagnosis

On-Vehicle Service

Special Tools

Section 6F Ignition System

General Description

Diagnosis

On-Vehicle Service

Distributor Unit

Special Tools

Section 6G Cranking System

General Description

Diagnosis

Unit Repair Overhaul

Specifications

Special Tool

Required Service Material

Section 6H Charging System

General Description

Diagnosis

ON-VEHICLE SERVICE Battery

Unit Repair Overhaul

Specifications

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