Mart Tornado 40 Series Manuals

Manuals and User Guides for Mart Tornado 40 Series. We have 1 Mart Tornado 40 Series manual available for free PDF download: Installation, Operation And Maintenance Manual

Mart Tornado 40 Series Installation, Operation And Maintenance Manual

Mart Tornado 40 Series Installation, Operation And Maintenance Manual (322 pages)

Standard Turntable Power Washer

Brand: Mart | Category: Pressure Washer | Size: 4 MB

Table of Contents

Table of Contents

2
- List of Figures
  
  12
- Welcome and Introduction
  
  16
  - Purpose of Manual
    16
  - Audience
    17
  - How the Manual Is Organized
    17
  - How to Use this Manual
    18
  - MART Technical Services
    18
  - Other Resources
    19
    
    Help
    19
    
    Startup
    19
    
    Vendor-Supplied Manuals
    19
    
    Other Product-Support Services
    20
- Important Safety Instructions and Warnings
  
  21
- Overview
  
  25
  - Purpose
    25
  - Prerequisites
    25
  - What You will Learn in this Chapter
    25
  - Your New MART Power Washer
    26
    
    Getting Acquainted
    26
    
    Major Components
    26
  - Materials and Components
    29
    
    Cabinet Construction
    29
    
    Electrical Standards
    29
  - Theory of Operation
    30
    
    How the Power Washer Works
    30
    
    Closed-Loop System and Grit-Blasting
    31
    
    Power
    31
    
    Pressure and Flow = Power
    31
    
    Chemical
    32
    
    Temperature
    32
    
    Applications
    33
    
    Removal of Soils
    33
    
    Time
    34
    
    Usage
    34
    
    General Information and Conclusion
    35
    
    Operating Principles of Key Features
    36
    
    Power Blast Manifold (PBM)
    36
    
    Pumping System
    36
    
    Door-Mounted Turntable
    37
    
    Automatic Rinse System (ARC)
    38
    
    Automatic Steam Exhaust (ASE)
    38
    
    Turntable Drive System
    38
  - Fig. 1 - 3: Rinse System
    39
    
    Heating System
    40
    
    Water-Level Control System
    41
  - Fig. 1 - 4: Float-Level Mechanics
    42
    
    Power Washer Control System
    43
  - Fig. 1 - 5: Water Level Differences at Four Positions
    43
    
    Operator Controls
    44
    
    Major Components
    45
    
    Interdependent System Features
    46
    
    Sequence of Washer Operation
    46
    
    Electrical Schematics
    47
    
    Washer Inspection
    48
  - Fig. 1 - 6: Washer Inspection before Installation
    48
- Installation
  
  49
- Basic Operations
  
  100
  - Purpose
    100
  - Prerequisites
    100
  - Safety/Precautions
    100
  - What You will Learn in this Chapter
    101
  - Control Panel
    102
  - FIG. 3-1: Standard Turntable Power Washer Control Panel
    103
    
    Checking Water Temperature
    104
    
    Standard Cleaning Cycle
    104
  - Fig. 3 - 2: Water Temperature Gauge Location
    104
    
    Using the Clock-Override Switch
    105
    
    Opening the Door
    106
  - Fig. 3 - 3: Cabinet Door Latch
    106
  - Fig. 3 - 4: Cabinet Door Position Lock
    107
    
    Loading and Securing Parts
    108
    
    Closing and Locking the Door
    109
    
    Verifying Wash Temperature
    109
    
    Setting the Rinse Cycle (Optional)
    110
    
    Setting the Wash-Cycle Timer
    110
    
    Starting the Washer
    110
    
    Opening the Door after a Cycle
    111
    
    Verifying Proper Function
    111
    
    Continuous Operation
    112
    
    Unloading Parts
    112
- Advanced Operations: Process-Control
  
  113
  - Purpose
    113
  - Prerequisites
    113
  - Safety/Precautions
    114
  - What You will Learn in this Chapter
    114
  - Chemical-Concentration Management
    115
    
    Chemical: General
    115
    
    Selecting the Right Chemical
    116
    
    Selecting the Right Concentration
    116
    
    Maintaining the Proper Chemical Charge
    118
    
    Foaming Related to Chemical Concentration
    119
    
    Problems
    119
    
    Charging the Power Washer with Chemical
    120
    
    Corrosion Protection
    120
    
    Supersaturation of Solution
    120
  - Temperature Adjustment
    123
  - Fig. 4 - 1: Maximum Actual Operating Temperature
    123
  - Fig. 4 - 2: General Layout of the Electrical Control Panel (Block Diagram)
    123
    
    Rinse-System Control (Optional ARC)
    125
    
    Setting the Rinse Timer
    125
  - Fig. 4 - 3: Automatic Rinse Cycle (ARC) Timer Increments
    125
    
    Rinse Injector Pump
    126
  - Fig. 4 - 4: Injector Pump Output Setting: 3-Nozzle Rinse System
    128
  - Fig. 4 - 5: Injector Pump Output Setting: 4-Nozzle Rinse System
    128
  - Fig. 4 - 6: Injector Pump Output Setting: 5-Nozzle Rinse System
    129
    
    Rinse Water-Flow Adjustment
    130
    
    Setting the 7-Day Dual-Circuit Clock
    131
  - Fig. 4 - 8: Standard Turntable Power Washer Control Panel
    131
    
    7-Day Dual-Circuit Clock and Optional Devices
    132
    
    Setting the ASE Timer
    133
    
    Steam-Exhaust Timer
    133
  - Fig. 4 - 9: Automatic Steam Exhaust (ASE) Cycle Timer Increments
    133
    
    Monitoring
    135
    
    Monitoring Lubrication
    135
    
    Other Monitoring
    136
- Maintenance
  
  137
  - Purpose
    137
  - Prerequisites
    137
  - Safety/Precautions
    137
  - What You will Learn in this Chapter
    138
  - Service Schedule
    139
  - Fig. 5 - 1: Service Schedule
    139
    
    Performing Maintenance and Common Washer Adjustments
    140
    
    Pumps and Power Blast Manifold (PBM) Assembly
    140
    
    Wash Pump Intake Filter (Inspect/Clean)
    140
    
    PBM Swivel Joint (Grease)
    141
  - Fig. 5 - 2: Cleaning the Pump Intake Filter Box
    141
    
    PBM Nozzles (Inspect/Monitor)
    142
  - Fig. 5 - 3: Lubrication Chart
    142
  - Fig. 5 - 4: Cleaning and Replacing the PBM Nozzles
    143
    
    PBM Swivel (Inspect/Adjust)
    144
    
    Amperage Draw at Wash Pump(S) (Measure)
    145
    
    Upper Manifold Bearing (Grease)
    145
    
    Wash Pump and Pump Motor (Grease)
    146
  - Fig. 5 - 6: Wash Pump and Pump Motor(S)
    147
    
    Wash Pump Couplings (Inspect)
    148
    
    Air Intake - Burner Blower Motor (Clean)
    149
    
    Burner Blower Motor (Oil)
    149
    
    Heating System
    149
  - Fig. 5 - 7: Burner Blower Motor
    149
    
    Float Assembly (Inspect/Clean)
    150
    
    Water-Level Control System
    150
  - Fig. 5 - 8: Float Assembly
    150
    
    Water Solenoid Valves (Clean or Replace)
    152
  - Fig. 5 - 9: Solenoid Valves
    152
    
    Slip Clutch/Torque Limiter (Inspect)
    153
    
    Turntable and Drive Assembly
    153
    
    Turntable Bearings (Grease)
    153
    
    Turntable Drive Bearings (Grease)
    153
  - Fig. 5 - 10: Turntable Drive and Turntable: Slip Clutch/Torque Limiter
    154
    
    ASE Blower Motor (Oil)
    155
    
    Auto Steam Exhaust (ASE) Assembly
    155
    
    Chemical Concentration
    155
    
    Door Bearings (Grease)
    155
    
    Voltage
    157
    
    Voltage at Power Distribution Block (Measure)
    157
    
    Sludge Clean-Out and Heat Exchanger/Suction Tube (Clean)
    158
    
    Sludge Monitoring
    158
    
    Sludge Monitoring and Clean-Out
    158
    
    Heating Elements (Clean - Electric Only)
    160
    
    Maintenance of Options
    161
  - Fig. 5 - 11: Cleaning the Heating Element
    161
- Troubleshooting
  
  162
- Options
  
  180
  - Purpose
    180
  - Prerequisites
    180
  - Safety/Precautions
    180
- Tables
  
  181
  - What You will Learn in this Chapter
    181
  - Troubleshooting
    181
  - Automatic Turntable/Swivel Bearings Lubrication
    182
    
    Theory of Operation
    182
  - Fig. 7 - 1: Automatic Lubrication System Block Diagram
    182
    
    Installation
    183
    
    Operations
    184
    
    Maintenance
    186
    
    Troubleshooting
    187
  - Fig. 7 - 2: Troubleshooting: Automatic Lubrication System Fault Light Is on
    187
    
    Clean Machine
    188
    
    Theory of Operation
    188
    
    Installation
    189
  - Fig. 7 - 3: Clean Machine Piping
    190
    
    Clean-Machine Operation: Frequency
    192
    
    Operations
    192
    
    Clean Machine: Chemical Management
    193
    
    Maintenance
    194
    
    Troubleshooting
    195
  - Fig. 7 - 4: Troubleshooting: Clean Machine Does Not Heat
    195
  - Fig. 7 - 5: Troubleshooting: Hydrocyclone Does Not Achieve Cone Effect
    195
  - Fig. 7 - 6: Troubleshooting: Oil Skimmer Tank Overflows into Cyclone
    196
  - Fig. 7 - 7: Troubleshooting: Skimmer-Wheel Drain Trough Backs up
    196
    
    Center Manifold
    197
    
    Theory of Operation
    197
    
    Installation
    198
  - Fig. 7 - 8: Center Manifold Mechanism and Superstructure
    199
    
    Operations
    200
    
    Every 250 Hours of Operation
    201
    
    Every 40 Hours of Operation
    201
    
    Maintenance
    201
    
    Troubleshooting
    202
  - Fig. 7 - 9: Troubleshooting: Water Leaks Onto Cabinet Roof
    202
  - Fig. 7 - 10: Troubleshooting: Center Manifold Assembly Does Not Work
    202
  - Fig. 7 - 11: Troubleshooting: Center Manifold Light Does Not Illuminate
    203
    
    Theory of Operation
    205
    
    Installation
    207
    
    Operations
    208
    
    Maintenance
    209
    
    Troubleshooting
    210
  - Fig. 7 - 13: Troubleshooting: Peristaltic Pump Does Not Pump
    210
    
    Installation
    211
    
    Operations
    211
    
    Theory of Operation
    211
    
    Maintenance
    212
    
    Troubleshooting
    212
  - Fig. 7 - 15: Troubleshooting: False Floor: Water Leaks over Door Frame
    212
- Hertz Electrical Power
  
  213
- Filters
  
  217
  - Theory of Operation
    217
  - Installation
    218
  - Fig. 7 - 19: Micron Comparisons
    218
    
    Operations
    219
    
    Maintenance
    220
    
    Troubleshooting
    220
  - Fig. 7 - 20: Troubleshooting: Wash Load Not Clean
    220
  - Fig. 7 - 21: Troubleshooting: Solution Leaks from Filter Cover
    220
- Frequency Drive
  
  221
  - Theory of Operation
    221
  - Installation
    221
  - Operations
    222
  - Maintenance
    222
  - Fig. 7 - 22: Frequency Drive Results
    222
    
    Troubleshooting
    223
  - Fig. 7 - 23: Troubleshooting: Pump Motor Does Not Run
    223
- Hot-Air Blow-Off (HABO)
  
  224
  - Theory of Operation
    224
  - Steam-Exhaust Fan
    224
  - Controlling HABO Heat
    225
    
    Installation
    225
  - Fig. 7 - 24: HABO -- ASE Fan Installation
    227
  - Fig. 7 - 25: HABO -- ASE Fan Installation
    228
  - Fig. 7 - 26: Hot-Air Blow-Off (HABO) Inside Plenum
    229
    
    Operations
    230
    
    Maintenance
    231
    
    Troubleshooting
    232
  - Fig. 7 - 27: Troubleshooting: HABO Heating Element Begins to Overheat
    232
- Jib Crane
  
  233
  - Theory of Operation
    233
  - Installation
    233
  - Fig. 7 - 28: Jib Crane, Washer-Mounted
    234
  - Fig. 7 - 29: Jib Boom: Bronze Bushing and Washer Locations
    235
    
    Operations
    236
    
    Maintenance
    238
    
    Troubleshooting
    238
  - Fig. 7 - 30: Troubleshooting: Boom Does Not Swing Freely
    238
- Oil Skimmer
  
  239
  - Theory of Operation
    239
  - Fig. 7 - 31: Oil Skimmer Assembly
    239
    
    Installation
    240
    
    Operations
    240
    
    Maintenance
    241
    
    Troubleshooting
    241
  - Fig. 7 - 32: Troubleshooting: Skimmer-Wheel Does Not Skim
    241
- Power-Assisted Door
  
  242
  - Theory of Operation
    242
  - Installation
    242
  - Operations
    242
  - Maintenance
    244
  - Troubleshooting
    244
  - Fig. 7 - 33: Troubleshooting: Power-Assist Does Not Activate
    244
- Pump Pressure Control Valve and Gauge
  
  245
  - Theory of Operation
    245
  - Installation
    245
  - Operations
    245
  - Maintenance
    246
  - Troubleshooting
    246
  - Fig. 7 - 34: Troubleshooting: Pump Pressure Gauge Does Not Work
    246
- Pump Pressure Gauge
  
  247
  - Theory of Operation
    247
  - Installation
    247
  - Operations
    247
  - Maintenance
    247
  - Troubleshooting
    248
  - Fig. 7 - 35: Troubleshooting: Pump Pressure Gauge Does Not Work
    248
- Rack and Fixture Set, or Small-Parts Basket
  
  249
  - Theory of Operation
    249
  - Installation
    249
  - Fig. 7 - 36: Rack and Fixture Set
    250
    
    Operations
    251
    
    Maintenance
    252
    
    Troubleshooting
    252
  - Fig. 7 - 37: Small-Parts Basket
    252
- Remote Grease Fittings
  
  253
  - Theory of Operation
    253
  - Installation
    253
  - Operations
    253
  - Maintenance
    253
  - Troubleshooting
    253
- Rinse Wand
  
  254
  - Theory of Operation
    254
  - Installation
    254
  - Operations
    254
  - Maintenance
    255
  - Troubleshooting
    256
  - Fig. 7 - 38: Troubleshooting: Rinse Wand: no Hand Rinse
    256
    
    Theory of Operation
    257
  - Fig. 7 - 39: Sludge Scraper -- External View
    258
    
    Operations
    259
    
    Maintenance
    260
  - Fig. 7 - 40: Sludge Scraper -- Diagram of Parts
    261
    
    Troubleshooting
    262
  - Fig. 7 - 41: Troubleshooting: Sludge Scraper Drag Chain Does Not Move
    262
  - Fig. 7-43: SHIM Manifold System Tornado 40 HP
    264
  - Fig. 7 - 44: Troubleshooting: PBM Not Oscillating
    265
- Index
  
  266
Owner's Manual for Mart

296
- General Description and Safety Precautions
  297
  - General Description
    297
  - Nameplate
    297
  - Pump Identification
    297
  - Safety Precautions
    297
- Inspection and Storage
  298
  - Inspection
    298
  - Storage of Pump
    298
- Installation
  298
- Alignment
  299
- Operation
  299
  - Pre-Start Cautions
    299
  - Starting the Pump
    299
  - Stopping the Pump
    300
- Maintenance
  300
  - Backhead
    300
  - Bearing Lubrication
    300
  - Bearing Temperature
    300
- Troubleshooting
  300
- Disassembly and Reassembly
  302
  - Disassembly
    302
  - Parts Inspection
    304
  - Reassembly
    304
- 2 Enclosed Impeller Clearance
  
  304
  - Parts List
    306
    
    Parts Ordering
    306
- 3 Pump Parts List
  
  318
- 4 Kit Parts List
  
  318
- 5 Recommended Torque Values
  
  318

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