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Manitowoc SY1005WM Manuals
Manuals and User Guides for Manitowoc SY1005WM. We have
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Manitowoc SY1005WM manual available for free PDF download: Service Manual
Manitowoc SY1005WM Service Manual (100 pages)
Manitowoc Ice Machines
Brand:
Manitowoc
| Category:
Ice Maker
| Size: 1.64 MB
Table of Contents
Safety Notices
2
Table of Contents
3
Section 1
7
General Information
7
Model Numbers
7
How to Read a Model Number
7
Ice Cube Sizes
7
Accessories
8
Bin Caster
8
Ice Bagger
8
Guardian Sachet Packets
8
Arctic Pure Water Filter System
8
Manitowoc Cleaner and Sanitizer
8
Aucs® Automatic Cleaning System
8
Dispenser
8
Model/Serial Number Location
9
Owner Warranty Registration Card
10
General
10
Warranty Coverage
10
Parts
10
Labor
10
Exclusions
10
Authorized Warranty Service
10
Section 2
11
Installation Instructions
11
General
11
Ice Machine Dimensions
11
S1000M Ice Machines
11
Location of Ice Machine
12
Ice Machine Heat of Rejection
12
Electrical Service
13
General
13
Voltage
13
Fuse/Circuit Breaker
13
Minimum Circuit Ampacity
13
Electrical Requirements
13
Self-Contained Electrical Wiring Connections
14
Self Contained Ice Machine 115/1/60 or 208-230/1/60
14
Self Contained Ice Machine 208-230/3/60
14
Self Contained Ice Machine 230/1/50
14
For United Kingdom Only
14
Water Supply and Drain Requirements
15
Water Supply
15
Water Inlet Lines
15
Drain Connections
15
Cooling Tower Applications (Water-Cooled Models)
15
Water Supply and Drain Line Sizing/Connections
16
Installation Check List
17
Before Starting the Ice Machine
18
Section 3
19
Ice Machine Operation
19
Component Identification
19
Sequence of Operation
20
Initial Start-Up or Start-Up after Automatic Shut-Off
20
Freeze Sequence
20
Harvest Sequence
21
Automatic Shut-Off
21
Safety Timers
21
Warm Water Rinse Cycle
21
Operational Checks
22
General
22
Water Level
22
Ice Thickness Check
22
Harvest Sequence Water Purge
23
Section 4
25
Maintenance
25
General
25
Ice Machine Inspection
25
Exterior Cleaning
25
Water-Cooled Condenser
25
And Water Regulating Valve
25
Alphasan
25
Guardian
26
Guardian Sachet Replacement Frequency
26
Sachet Replacement Procedure
26
Clean up Procedure for Damaged Sachet Packet
26
Interior Cleaning and Sanitizing
27
General
27
Cleaning Procedure
27
Sanitizing Procedure
28
Removal of Parts for Cleaning/Sanitizing
29
Removing the Front Panels
35
Removal from Service/Winterization
36
General
36
Self-Contained Air-Cooled Ice Machines
36
Water-Cooled Ice Machines
36
Aucs" Accessory
36
Section 5
37
Before Calling for Service
37
Checklist
37
Safety Limit Feature
38
Section 6
39
Electrical System
39
Energized Parts Charts
39
Self-Contained Water-Cooled Models
39
Wiring Diagram Sequence of Operation
40
Self-Contained Models
40
Wiring Diagrams
47
Wiring Diagram Legend
47
S1000M - Self Contained - 1 Phase
48
S1000M - Self Contained - 3 Phase
49
Component Specifications and Diagnostics
50
Main Fuse
50
Bin Switch
50
Compressor Electrical Diagnostics
52
PTCR Diagnostics
53
Diagnosing Start Components
56
Harvest Assist Air Compressor
56
ICE/OFF/CLEAN Toggle Switch
57
Electronic Control Board
58
Ice Thickness Probe (Harvest Initiation)
60
How the Probe Works
60
Harvest Light
60
Freeze Time Lock-In Feature
60
Maximum Freeze Time
60
Ice Thickness Check
60
Diagnosing Ice Thickness Control Circuitry
61
Water Level Control Circuitry
62
Water Level Probe Light
62
Water Inlet Valve Safety Shut-Off
62
Freeze Cycle Circuitry
62
Harvest Cycle Circuitry
62
Diagnosing Water Level Control Circuitry
63
Diagnosing an Ice Machine that will Not Run
65
Section 7
67
Refrigeration System
67
Sequence of Operation
67
Self-Contained Water -Cooled Models
67
Operational Analysis (Diagnostics)
69
General
69
Before Beginning Service
70
Ice Production Check
70
Installation/Visual Inspection Checklist
71
Ice Formation Pattern
72
Safety Limits
74
Analyzing Discharge Pressure During Freeze or Harvest Cycle
77
Analyzing Suction Pressure
78
During Freeze Cycle
78
Single Expansion Valve Ice Machines
80
Comparing Evaporator Inlet and Outlet Temperatures
80
Harvest Valve Temperature Check
81
How to Use the Refrigeration System Operational Analysis Tables
82
Refrigeration System Operational Analysis Tables
83
Suction Pressure
83
Final Analysis
83
Pressure Control Specifications and Diagnostics
84
High Pressure Cut-Out (HPCO) Control
84
Cycle Time/24 Hour Ice Production/Refrigerant Pressure Charts
85
Refrigerant Recovery/Evacuation and Recharging
86
Normal Self-Contained Model Procedures
86
System Contamination Clean-Up
89
Replacing Pressure Controls Without Removing Refrigerant Charge
91
Filter-Driers
93
Total System Refrigerant Charges
93
Refrigerant Definitions
94
Refrigerant Re-Use Policy
95
HFC Refrigerant Questions and Answers
96
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