Manitou MT12042XT Manuals

Manuals and User Guides for Manitou MT12042XT. We have 1 Manitou MT12042XT manual available for free PDF download: Operators & Service Manual

Manitou MT12042XT Operators & Service Manual

Manitou MT12042XT Operators & Service Manual (115 pages)

Telescopic Handler

Brand: Manitou | Category: Forklifts | Size: 8.85 MB

Table of Contents

Indicator and Operation Symbols
2
- Table of Contents
  5
- Safety Alert Symbol
  6
Introduction
6
- Identification
  7
- General Dimensions
  8
- Lifting Performance
  8
Specifications
8
- Service Capacities
  9
- Delivery
  10
- Pre-Delivery
  10
Checklists
10
Mandatory Safety Shutdown
13
Safety
13
4 Safety

27
Indicators and Controls

27
- Guards and Shields
  27
- Operator’s Compartment and Indicators/Controls Locations
  27
- Dash Panel Area
  28
- Instrument and Switch Panel
  28
- Ignition Switch, Start and Horn Button
  28
- Indicator Lamps
  29
- Exhaust Filter Gauge Indicators and Switches
  29
- Switch Panel
  30
- Auto Cleaning Disabled Indicator
  30
- Exhaust Filter Cleaning Indicator
  30
- Exhaust Filter Indicator
  30
- Top Row Switches
  31
- Middle Row Switches
  31
- Head Lights/Work Lights
  31
- Turn Signal
  31
- Heater A/C Controls
  32
- Bottom Row Switches
  32
- Travel Lever
  32
- Heater Controls
  32
- Speed Range
  33
- Steering
  33
- Floor and Seat Area
  33
- Right Side Panel
  33
- Two-Joystick Configuation
  34
- Boom Control Joystick
  34
- Outrigger Switches
  34
- Tri-Function Joystick Configuation
  35
- Speed Control Knobs
  35
- Single Tri-Function Joystick Configuration
  35
- Attachment and Auxilliary Hydraulics Pilot-Pressure Apply Valves
  36
- Service and Safety Features
  36
- Function Indicators
  36
- Frame Level Control
  36
- Coolant Level
  37
- Hydraulic Reservoir Oil Level and Fill Cap
  37
- Backup Alarm
  37
- Side-View Mirror
  37
- Windshield Washer Fluid Reservoir
  38
- Fuses
  38
- Attachment Tools
  38
- Accessories
  38
Operation and Adjustments

39
- Engine Break-In
  39
- Pre-Start Walk-Around Inspection
  39
- Pre-Start Walk-Around Inspection Illustration
  40
- Before Starting Engine
  42
- Cold Starting Procedures
  42
- Starting the Engine
  42
- Engine Oil Pressure
  43
- Engine Shutdown Protection
  43
- First Time Operation
  43
- Stopping
  43
- Automatic (AUTO) Exhaust Filter Cleaning
  44
- Engine Coolant Temperature
  44
- Exhaust Filter Cleaning System
  44
- Manual/Parked Exhaust Filter Cleaning
  44
- Disable Exhaust Filter Cleaning
  45
- Exhaust Filter Cleaning Precautions
  45
- To Enable Manual/Parked Exhaust Filter Cleaning
  45
- Changing Attachment Tools
  46
- Detaching Procedure
  46
- Parking Brake
  46
- Quick-Attach System Attaching Detail
  46
- General Machine Operation
  47
- Grade and Slope Precautions
  47
- Quick-Attach System Detaching Detail
  47
- Self-Leveling
  47
- Grade Limits
  48
- Safety Hand Signals
  48
- Traffic Flow Patterns
  48
- General Load Handling
  49
- Handling Non-Suspended Loads
  50
- Load Capacity and Reach
  50
- Picking up the Load
  50
- Typical Load Zone Chart
  50
- Carrying the Load
  51
- Handling Suspended Loads
  51
- Load Elevation and Placement
  51
- Picking up Suspended Load
  51
- Carrying Suspended Load
  52
- Elevated Suspended Load Placement
  52
- Ground Level Suspended Load Placement
  52
- Installation of a Personnel Work Platform
  52
- Elevating Personnel
  53
- Remote Shutdown Switch
  53
- Wireless Remote Shutdown Switch
  53
- Stabilizer System
  54
- Loading Machine Using Ramps
  55
- Ramp Placement
  55
- Road Travel
  55
- Transporting between Jobsites
  55
- Theft Deterrents
  56
- Unloading Machine Using Ramps
  56
- Axle Gear Oil
  57
- Engine Crankcase Oil
  57
- Lubricants
  57
- Lubrication
  57
  - Basic Machine Grease Fitting Locations
    58
  - Boom Area
    58
  - Filter Reference Chart
    58
  - Greasing
    58
7 Lubrication

60
Service and Storage

60
- Dealer Services
  60
- Power Train Components
  60
- Precautions
  60
- Access to Components Chart
  61
- Electrical Components
  61
- Operator Services
  61
- Checking Coolant Level
  63
- Checking Engine Oil Level
  63
- Checking Fuel Filters
  63
- Checking Fuel Tank Level
  63
- Checking Hydraulic Oil Level
  64
- Checking Tire Pressures
  64
- Checking Transmission Oil Level
  64
- Checking Wheel Nut Torque
  64
- Activation Tests
  65
- Checking General Machine
  65
- Lockout Tests
  65
- Machine Position
  65
- Checking Axle Oil Levels
  66
- Hubs
  66
- Lubricate Grease Points
  66
- Planetary
  66
- Changing Engine Oil and Filter
  67
- Diesel Fuel Injectors
  67
- Diesel Injection Pump Timing
  67
- Fuel Bleeding Procedure
  67
- Check Open Crankcase Vent
  68
- Checking the Battery
  68
- Checking and Torquing Boom Leaf Chains
  69
- Jump Starting
  69
- Checking Boom Slide Pad Wear and Clearance
  70
- Four-Section Boom Chain Hookup Detail
  70
- Three-Section Boom Chain Hookup Detail
  70
- Typical Slide Pad Detail
  70
- Clean Air Conditioning Condenser
  71
- Clean/Change Cab Ventilation Filter
  71
- Top View of Condenser Assembly
  71
- Changing Air Filter Element(S)
  72
- Changing Hydraulic Return Filter Element
  72
- Changing Transmission Oil and Filter
  72
- Reservoir Filter Removal
  72
- Changing Open Crankcase Filter Element
  73
- Differentials
  73
- Primary Element
  73
- Secondary Element
  73
- Axle Planetary Hubs
  74
- Checking Exhaust System
  74
- Checking Hydraulic System Relief Pressures
  74
- Steering Relief Pressure
  74
- Changing Hydraulic Reservoir Oil and Strainer
  75
- Changing Radiator Coolant
  75
- Hydraulic Reservoir Sump Strainer Removal
  75
- After Storage
  76
- During Storage
  76
- Exhaust Filter Service
  76
- Storage
  76
- Pwp System Operational Troubleshooting
  77
- Decal Kits
  78
- Decal Locations
  78
  - New Decal Application
    78
  - Paint Finish
    78
  - Decal Locations - Frame and Boom
    79
  - Decal Locations - Operator Station
    81
  - Dual Joystick Control
    81
  - Tri-Function Joystick Control
    81
  - Decal Locations - Pwp Equipped Units
    82
- Maintenance
  83
- Maintenance Interval Chart
  83
- Engine Diagnostic Trouble Codes
  88
  - Suspect Parameter Number (Spn) Codes
    88
  - Hydraulic Schematic
    91
- Electrical Schematics
  95
- Load Zone Charts
  98
- Standard Hardware Torque Data
  109
- Torque Specifications
  109
- Index
  110
- Warranty
  113

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