Makino V55 Manuals

Manuals and User Guides for Makino V55. We have 1 Makino V55 manual available for free PDF download: Maintenance Manual

Makino V55 Maintenance Manual

Makino V55 Maintenance Manual (568 pages)

CNC Vertical Machining Center with Makino Professional 3 Control

Brand: Makino | Category: Sander | Size: 15 MB

Table of Contents

Chapter 1 Safety Precautions

8
- Table of Contents
  8
- Overview
  9
- Danger, Warning, Caution Statements and Symbols
  10
- Access to Information
  12
- Lockout/Tagout Procedure
  13
- Personal and Professional Safety
  14
- Equipment and Operation Safety
  15
- Environmental Safety
  18
- Lifting Safety
  19
  - Hooks
    20
  - Lifting the Machine or Components
    21
- Mechanical Maintenance Safety
  22
- Electrical Maintenance Safety
  23
- V55 Vertical Machining Center Safety
  24
- Tooling Safety
  27
- Equipment and Operation Safety
  29
- Coolant Safety
  30
- Installation Safety Instructions
  31
  - Control Panel
    45
Chapter 6 Spindle Head Unit

200
- Overview
  203
- Spindle Design
  203
- Specifications
  206
  - Spindle Power and Torque
    207
  - Spindle Motor Output Specifications
    208
- Application Considerations and Limitations
  210
  - Balance
    210
    
    Specification and Calculation
    211
    
    Balanced Tool Holders
    212
  - Concentricity
    212
  - Rigidity
    213
  - Gage Length
    214
  - Radial Load - Force and Moment
    214
    
    Force
    214
    
    Moment
    215
    
    Force and Moment Macro
    216
- Spindle Clamp/Unclamp
  218
  - Clamp/Unclamp Mechanism
    220
  - Draw Bar Assembly
    221
  - Drawbar Retention Force
    222
  - Collet Finger Assembly
    223
  - Hydraulic Equipment
    224
    
    Location
    224
    
    Operating Speed and Adjustment
    225
    
    Operation
    225
    
    Unclamp Cylinder Air Purging
    225
    
    Unclamp Cylinder Removal and Replacement
    225
  - Clamp/Unclamp Limit Switches (LS00/LS01)
    228
    
    Location
    228
    
    Operation
    228
    
    LS00 and LS01 Adjustment
    229
    
    Removal and Replacement - LS00 or LS01
    233
  - Tool Confirmation Limit Switches (LS601/LS602)
    234
    
    Location
    234
    
    Operation
    234
    
    LS601 and LS602 Adjustment
    236
    
    Removal and Replacement - LS601 or LS602
    242
- Spindle-To-Table Squareness
  244
  - Checking Squareness
    244
  - Correcting Squareness
    246
- Spindle Drive System
  247
  - Integral Spindle Motor
    248
    
    Winding Changeover Circuit
    248
    
    Pulse Coder
    250
  - Spindle Orientation
    253
    
    Spindle Orientation Components
    253
    
    Orient Adjustment with Parameter
    254
  - Spindle Drive Unit (SDU)
    256
    
    Power Supply Module (PSM)
    257
    
    Spindle Amplifier Module (SPM)
    258
- Troubleshooting (Spindle Motor)
  259
- Fluid Systems and Circuits
  260
  - Hydraulic Circuit
    260
  - Pneumatics
    262
  - Spindle Cooling and Lubrication
    263
  - Lubrication/Cooling System Detail
    264
  - Coolant Delivery Systems
    270
    
    TSC (through Spindle Coolant)
    270
    
    External Nozzle Coolant
    280
- Upper Spindle Cover Removal
  282
- Preventive Maintenance
  283
  - Daily Checks/Maintenance
    283
  - Other
    283
Chapter 7 Feed Axis Unit

286
- Overview
  289
- Axis Configuration
  290
  - Axis
    290
  - Y Axis
    291
  - Z Axis
    291
- Principle of Operation
  292
  - Feed Drive Circuit
    292
- Axis Design
  294
  - Driving Member Components
    294
    
    Mechanical Components
    294
    
    Electrical Components
    296
  - Electronic Assembly
    299
    
    Power Supply Module (PSM)
    299
    
    Servo Amplifier Modules - SVM
    300
    
    Sliding Member Components
    301
- Axis Construction
  302
  - Axes Couplings
    303
  - Z Axis Construction
    305
- Ball Screw
  306
  - Ball Screw Specifications
    306
  - Ball Screw/Servo Motor Lubrication and Cooling
    308
    
    Ball Screw Cooling
    308
    
    Ball Screw Nut Lubrication
    308
    
    Ball Screw TAC Bearing Lubrication
    310
    
    Servo Motor Cooling
    312
  - Ball Screw Mounting
    314
  - Ball Screw Pre-Tension
    316
    
    Pre-Tension Procedure
    316
- LM (Linear Motion) Guide Ways
  318
  - LM Guide Specifications
    319
  - LM Guide Lubrication
    319
  - LM Guide Installation
    320
  - LM Guide Replacement
    320
- Axis Limit Switches
  321
  - Deceleration (DEC) Limit Switches
    321
  - Hard over Travel (OT2) Limit Switches
    322
  - Axis over Travel
    322
    
    OT1 - Soft over Travel
    322
    
    OT2 - Hard over Travel
    323
    
    Positive Stop
    323
  - Over Travel Recovery
    323
  - Location of Axes Limit Switches
    325
    
    Axis Limit Switch
    325
    
    Y Axis Limit Switch
    326
    
    Z Axis Limit Switch
    327
    
    Relationship of Limit Switches and Dogs
    328
  - Machine Range of Movement
    330
  - Machine Reference (Zero) Point
    332
    
    Principle of Operation
    333
    
    Establishing Machine Zero Positions
    334
- Axis Covers and Chip Scraper Unit
  340
  - Axis Roll-Up Cover
    340
    
    Roll-Up Cover Tensioning
    340
    
    Roll-Up Cover Removal and Disassembly
    342
    
    Roll-Up Cover Assembly and Installation
    344
  - Y Axis Cover System
    347
    
    Guide Way Cover Removal Sequence
    352
    
    Ball Screw Cover Removal Sequence
    356
  - Chip Scraper Unit
    358
    
    Adjusting Chain Tension
    358
    
    Chain Alignment
    360
    
    Scraper Repair or Replacement
    360
- Axis Position Compensation
  361
  - Feed Axis Backlash
    361
    
    7.10.1.1 Measurement of Axis Backlash
    362
  - Pitch Error Compensation
    363
- Setting CNC Parameters
  364
- Periodic Maintenance
  365
  - Daily Checks
    365
  - Semi-Annual Checks
    365
  - Axis Lubrication
    366
    
    7.12.3.1 X and Z Axes Lubrication Points
    366
    
    7.12.3.2 y Axis Lubrication Points
    368
Chapter 8 A25 Atc (Automatic Tool Changer) Unit

372
- Overview
  375
- Principles of Operation
  376
  - ATC Operation Panel
    376
  - ATC - Sequence of Events
    378
  - ATC Standby Condition
    380
  - ATC Positions
    381
  - ATC Tool Change Program - O9020
    381
    
    O9020 - Program Description
    382
  - Tool Registration Program - O5700
    385
- ATC Maintenance Mode and Screens
  387
  - Maintenance Menu Page
    388
  - ATC MAINTENANCE Screen
    388
  - ATC MGZN MAINTE Screen
    390
- ATC Recovery
  392
  - Spindle Clamped on Tool in Magazine
    393
  - Spindle at Magazine and Not Clamped on Tool
    394
- Magazine Gripper Assemblies
  395
- Magazine Driving Components
  396
  - Mechanical Components
    396
    
    Electrical Components
    397
    
    Electronic Assemblies
    398
    
    Servo Amplifier Module - SVM
    399
- ATC - Limit Switches
  400
- ATC Shutter
  414
  - Shutter Alignment Adjustments
    414
    
    Positioning Rate Adjustment
    415
    
    Cylinder Cushion Adjustments
    416
  - Shutter Lubrication
    417
- ATC Alignments
  418
  - Checking X Tool Change and Ready Position
    419
  - Z Axis - 2Nd Reference Position Alignment
    424
- Setting ATC Position Related CNC Parameters
  428
  - CNC Parameter Setting Procedure
    429
  - And Z Axes - Operating Range Related Parameters
    430
- Periodic Maintenance
  431
  - Daily Checks
    431
  - Semi-Annual Checks
    431
  - Annual Checks
    431
Chapter 9 Oil Controller

434
- Safety Precautions
  435
- The Oil Controller Unit
  436
  - Oil Controller Specifications
    438
  - Oil Controller Electrical Schematic
    440
- Oil Controller/Machine System
  442
- Second Oil Controller Unit Installation
  444
- Operation Panel Description
  446
  - LED Indicators
    446
  - LCD Displays
    447
  - Keys
    447
- Oil Controller Functions and Modes
  448
  - Oil Controller Functions
    448
  - Oil Controller Modes
    449
- Troubleshooting and Alarms
  452
  - Preliminary Troubleshooting
    452
  - Oil Controller Alarms - General
    454
    
    Alarm Levels
    454
    
    Clearing Alarms
    455
  - Oil Controller PMC Alarms
    456
  - Oil Controller Alarm Codes
    457
  - Operation Panel Alarm Codes
    461
  - Alarm Record in Memory
    462
- Periodic Maintenance
  463
  - Casing
    463
  - Tank and Filter
    463
  - Air Filter
    463
Appendix A Alarms

466
- Appendix A
  
  469
  - Overview
    469
  - PMC (Programmable Machine Controller) Alarms
    469
    
    I/O Unit Alarms
    470
    
    Pallet Changer Alarms
    470
    
    ATC Magazine (1St Axis) Alarms
    472
    
    ATC Sub-Arm Alarms
    473
    
    ATC Alarms
    474
    
    Spindle Alarms
    476
    
    Coolant Alarms
    477
    
    Machine Parameter and Tool Data Dump Alarms
    478
    
    Thermal and Flow Switch Alarms
    478
    
    Measuring System and Feed Axis Alarms
    480
    
    Pallet Changer Control Panel Alarms
    480
    
    ATC Control Panel Alarms
    481
    
    Tool Index Command (T Code) Alarms
    481
    
    Automatic Tool Monitor Alarms
    482
    
    Cycle Start and Random Operation Alarms
    482
    
    Routine Functions Alarms
    484
    
    ATC Magazine (2ND Axis) Alarms
    485
    
    Tool Index Condition Alarms
    485
    
    GI Function Alarms
    486
    
    M, S, T Code Processing Alarms
    486
  - CNC Alarms
    491
    
    Alarm Reset
    491
    
    CNC Alarm Format
    491
    
    A.3.2.1 Detail Format
    492
    
    Program/Setup (P/S) Alarms
    493
    
    Absolute Pulse Coder (APC) Alarms
    501
    
    Background Edit (BP/S) Alarms
    501
    
    Serial Pulse Coder (SPC) Alarms
    502
    
    Servo (SV) Alarms
    503
    
    Overtravel (OT) Alarms
    506
    
    Overheat (OH) Alarms
    507
    
    Rigid Tap Alarms
    507
    
    Spindle Alarms
    507
    
    System Alarms
    509
    
    PMC Alarms
    510
  - Axis Servo Drive Alarms
    515
    
    Power Supply Module Alarms
    515
    
    Servo Amplifier Module Alarms
    516
  - Spindle Drive Alarms
    518
    
    Power Supply Module Alarms
    518
    
    A.5.2.1 Spindle Amplifier Module Alarms
    519
    
    Spindle Amplifier Module Status Displays
    519
    
    A.5.2.2 Spindle Amplifier Module Errors
    522
    
    Format
    529
    
    Overview
    529
    
    B.2.2.1 IN, COM, and Page
    531
    
    Abbreviations
    532
    
    Diagnostic (I/O) Tables
    533
    
    MT (Machine Tool) Data Input Signals
    535
    
    MT (Machine Tool) Data Output Signals
    547
    
    OP (Operator Panel) Data Input Signals
    559
    
    OP (Operator Panel) Data Output Signals
    565
- Appendix B
  
  529

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