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GP1000-215-E
Magnetek GP1000-215-E Manuals
Manuals and User Guides for Magnetek GP1000-215-E. We have
1
Magnetek GP1000-215-E manual available for free PDF download: Technical Manual
Magnetek GP1000-215-E Technical Manual (356 pages)
AC Drive
Brand:
Magnetek
| Category:
Controller
| Size: 14 MB
Table of Contents
Service Information
2
Table of Contents
4
Handling the GP1000
11
GP1000-E Models
11
Drive Model Numbers
11
Nameplate Information
11
Example Nameplate
11
External Components
12
Confirmations Upon Delivery
12
Checks
12
Component Identification
13
GP1000 Models: All
13
Component Identification (Operator and Protective Cover Removed)
14
GP1000 Models: All
14
Component Identification
15
GP1000 Models: -100-EL and -215-EL
15
Component Identification
16
GP1000 Models: -100-E and -215-E
16
Component Identification
17
GP1000 Models: -360-E
17
Exterior and Mounting Dimensions
18
GP1000 Drive Models -100-EL and 215-EL
18
Exterior and Mounting Dimensions
19
GP1000 Drive Models -100-E and 215-E
19
Exterior and Mounting Dimensions
20
GP1000 Drive Models -360-E
20
Exterior and Mounting Dimensions
21
GP1000 Models: All
21
Exterior and Mounting Dimensions - Pre-Charge Components
22
GP1000 Models: All
22
Exterior and Mounting Dimensions - Pre-Charge Components
23
GP1000 Models: All
23
Exterior and Mounting Dimensions - Pre-Charge Components
24
GP1000 Models: All
24
Exterior and Mounting Dimensions - Optional Components
25
GP1000 Models: All
25
Exterior and Mounting Dimensions - Optional Components
26
GP1000 Models: -100-E and -100-EL
26
Exterior and Mounting Dimensions - Optional Components
27
GP1000 Models: -215-E and -215-EL
27
Exterior and Mounting Dimensions - Optional Components
28
GP1000 Models: -360-E
28
Drive Lifting and Weights
29
GP1000 Lifting Weights
29
Checking and Controlling the Installation Site
30
Installation Site
30
Controlling the Ambient Temperature
30
Protecting the Drive from Foreign Matter
30
Installation Orientation and Clearance
30
Installation Orientation and Clearance
32
Panel/Cabinet Mounting the GP1000
33
GP1000 Drive Models -360-E
34
GP1000 Watt Loss Values
35
Chiller Connections for Liquid Cooled Versions
35
GP1000 Drive Models -100-EL and 215-EL
35
Removing/Attaching the Operator Mounting Plate and Protective PCB Cover
36
Wiring
38
GP1000 Main Connection Diagram
38
Terminal Block Configuration
39
Control Circuit Terminals - All GP1000 Models
39
Control Circuit Terminals - Main Control Board
40
Control Circuit Terminals - Customer Terminal Block TB9
41
Main Circuit Terminals
42
GP1000 Models -100-E, 215-E, -100-EL and 215-EL
42
Main Circuit Terminals
43
GP1000 Models -360-E
43
Wiring the External Pre-Charge Components
44
Wiring of Pre-Charge Components
44
Pre-Charge Wire Harness
45
Pre-Charge Schematic
45
Wiring the Main Circuit Inputs
46
Wiring the Input Side of Main Circuit
46
Wiring the Output Side of Main Circuit
46
Never Short or Ground Output Terminals
47
Countermeasures against Inductive Noise
47
Ground Wiring
48
Wiring Control Circuit Terminals
49
Wire Sizes and Closed-Loop Connectors
49
Control Circuit Terminal Functions
50
Shunt Connector CN15 and DIP Switch S1
52
Sinking/Sourcing Mode
54
Control Circuit Wiring Precautions
55
Control Circuit Wire Sizes
55
Installing and Wiring Option Cards
56
Option Card Models and Specifications
56
Installation
56
PG Speed Control Card Terminals and Specifications
57
Wiring
60
Wiring the PG-A2
60
Wiring the PG-X2
64
Wiring Terminal Blocks
65
Selecting the Number of PG (Encoder) Pulses
66
Force Operator and Modes
68
M-Force Operator
68
M-Force Operator Keys
69
Drive Mode Indicators
75
REMOTE Sequence (SEQ) and Reference (REF) Indicators Table
75
Local / Remote
76
Run Indicator
76
Alarm Indicator
76
Modes
77
Drive Modes
77
Drive Mode
77
Quick Programming Mode
77
Advanced Programming Mode
77
Setting User Parameters
78
Verify Mode
79
Autotuning Mode
79
Trial Operation
80
Quick-Basic Drive Setup Adjustments-V/F Mode
80
Steps for Initial Drive Operation
81
Configure Parameters
82
Setting the Control Method
83
V/F Control (A1-02 = 0)
83
V/F Control with PG (A1-02 = 1)
84
Open-Loop Vector Control 1 (A1-02 = 2)
84
Flux Vector Control (A1-02 = 3)
84
Open-Loop Vector Control 2 (A1-02 = 4)
84
Autotuning Drive
85
Precautions before Using Autotuning
85
Precautions after Rotational and Stationary Autotuning
86
Setting the Autotuning Mode
87
Rotational Autotuning (T1-01 = 0)
87
Stationary Autotuning (T1-01 = 1)
87
Application Settings
89
Setting Examples
89
Load Operation
89
Loaded Operation
89
Connecting the Load
89
Operating Using the M-Force Operator
89
Checking Operating Status
90
Adjustment Suggestions
90
User Parameters
95
User Parameter Descriptions
95
User Parameter Tables
96
Setup Settings
96
Initialize Mode: A1
96
User-Set Parameters: A2
97
Application Parameters: B
97
DC Injection Braking: B2
99
Speed Search: B3
101
Timer Function: B4
104
Dwell Functions: B6
106
DROOP Control: B7
107
Acceleration Parameters: C
109
S-Curve Acceleration/Deceleration: C2
111
Reference Parameters: D
115
Preset Reference: D1
115
Reference Limits: D2
117
Reference Frequency Hold: D4
118
Motor Setup Parameters: E
119
Option Parameters: F
126
PG Option Setup: F1
126
Terminal Function Parameters: H
134
Multi-Function Contact Inputs: H1
134
Multi-Function Contact Input Functions
135
Multi-Function Contact Outputs: H2
137
Multi-Function Contact Output Functions
137
MODBUS Communications: H5
142
Pulse Train I/O: H6
143
Protection Function Parameters: L
144
Motor Overload: L1
144
Torque Limits: L7
153
N: Special Adjustments
156
Hunting Prevention Function: N1
156
High-Slip Braking: N3
157
Speed Estimation: N4
158
Feed Forward: N5
160
Digital Operator Parameters: O
164
Copy Function: O3
166
T: Motor Autotuning
167
U: Monitor Parameters
168
Status Monitor Parameters: U1
168
Factory Settings that Change with the Control Method (A1-02)
174
Factory Settings that Change with the Drive Capacity (O2-04)
178
Parameter Settings by Function
179
Frequency Reference
179
Related Parameters
179
Input the Reference Frequency from the Digital Operator
179
Inputting the Frequency Reference Using Voltage (Analog Setting)
179
Setting Frequency Reference Using Pulse Train Signals
181
Using Multi-Step Speed Operation
181
Related Parameters
182
Multi-Function Contact Inputs (H1-01 to H1-10)
182
Combining Multi-Function References and Multi-Function Contact Inputs
182
Setting Precautions
182
Connection Example and Time Chart
183
Run Command
184
Selecting the Run Command Source
184
Performing Operations Using a M-Force Operator
184
Performing Operations Using Control Circuit Terminals
184
Stopping Methods
185
Selecting the Stopping Method When a Stop Command Is Sent
185
Deceleration to Stop
187
Coast to Stop
187
DC Braking Stop
188
Coast to Stop with Timer
188
Using the DC Injection Brake
189
Inputting the DC Injection Brake Command from Control Circuit Terminals
189
Using an Emergency Stop
190
Acceleration and Deceleration Characteristics
191
Setting Acceleration and Deceleration Times
191
Setting Acceleration and Deceleration Time Units
192
Switching Acceleration and Deceleration Time Using Multi-Function Input Terminal Commands
192
Switching Acceleration and Deceleration Time Automatically
193
Adjusting Acceleration and Deceleration Time Using an Analog Input
193
Entering S-Curve Characteristics in the Acceleration and Deceleration Time
194
Accelerating and Decelerating Heavy Loads (Dwell Function)
194
Preventing the Motor from Stalling During Acceleration (Stall Prevention During Acceleration Function)
195
Time Chart
196
Setting Precautions
196
Preventing Overvoltage During Deceleration (Stall Prevention During Deceleration Function)
197
Setting Example
198
Adjusting Frequency References
198
Adjusting Analog Frequency References
198
Adjusting Analog Frequency Reference Using Parameters
200
Operation Avoiding Resonance (Jump Frequency Function)
201
Setting Jump Frequency Reference Using an Analog Input
202
Adjusting Frequency Reference Using Pulse Train Inputs
203
Speed Limit (Frequency Reference Limit Function)
204
Limiting Maximum Output Frequency
204
Limiting Minimum Frequency
204
Improved Operating Efficiency
205
Reducing Motor Speed Fluctuation (Slip Compensation Function)
205
Related Parameters
206
Adjusting Slip Compensation Primary Delay Time Constant
207
Adjusting Slip Compensation Limit
207
Selecting Slip Compensation Function During Regeneration
208
Selecting Output Voltage Limit Operation
208
Compensating for Insufficient Torque at Startup and Low-Speed Operation (Torque Compensation)
208
Adjusting Torque Compensation Gain
209
Adjusting the Torque Compensation Primary Delay Time Constant
209
Hunting-Prevention Function
209
Stabilizing Speed (Speed Feedback Detection Function)
210
Machine Protection
211
Reducing Noise and Leakage Current
211
Control Mode and Carrier Frequency Settings
212
Carrier Frequency Setting Precautions
212
Limiting Motor Torque (Torque Limit Function)
214
Multi-Function Analog Input (H3-05, H3-09)
215
Setting the Torque Limit in Parameters
215
Set the Torque Limit Value Using an Analog Input
215
Setting Torque Limits Using Parameters and an Analog Input
216
Preventing Motor Stalling During Operation
216
Changing Stall Prevention Level During Operation Using an Analog Input
217
Detecting Motor Torque
218
Multi-Function Output (H2-01 to H2-05)
220
L6-01 and L6-04 Set Values and LCD Indications
220
Setting Example
221
Changing Overtorque and Undertorque Detection Levels Using an Analog Input
221
Motor Overload Protection
222
Multi-Function Outputs (H2-01 to H2-05)
223
Setting Motor Rated Current
223
Setting Motor Overload Protection Characteristics
223
Setting Motor Protection Operation Time
224
Setting the Motor Overload Pre-Alarm
225
Motor Overheating Protection Using PTC Thermistor Inputs
225
Operation During Motor Overheating
226
Limiting Motor Rotation Direction
227
Continuing Operation
227
Restarting Automatically after Power Is Restored
227
Speed Search
228
Multi-Function Contact Inputs (H1-01 to H1-10)
230
Application Precautions for Speed Searches Using Estimated Speed
230
Estimated Speed Search
231
Speed Search after Short Baseblock (During Power Loss Recovery, Etc.)
232
Current Detection Speed Search
233
Speed Search at Startup
233
Continuing Operation at Constant Speed When Frequency Reference Is Lost
234
Restarting Operation after Transient Error (Auto Restart Function)
234
Auto Restart External Outputs
235
Application Precautions
235
Drive Protection
236
Performing Overheating Protection on Mounted Braking Resistors
236
Reducing Drive Overheating Pre-Alarm Warning Levels
236
Input Terminal Functions
237
Temporarily Switching Operation between Digital Operator and Control Circuit Terminals
237
Blocking Drive Outputs (Baseblock Commands)
238
Time Chart
239
Stopping Acceleration and Deceleration (Acceleration/Deceleration Ramp Hold)
239
Raising and Lowering Frequency References Using Contact Signals (UP/DOWN)
240
Accelerating and Decelerating Constant Frequencies in the Analog References (+/- Speed)
242
Trim Control Increase/Decrease Command and Frequency Reference
243
Hold Analog Frequency Using User-Set Timing
243
Switching Operations between a Communications Option Card and Control Circuit Terminals
244
Jog Frequency Operation Without Forward and Reverse Commands (FJOG/RJOG)
244
Multi-Function Contact Inputs (H1-01 to H1-10)
245
Stopping the Drive by Notifying Programming Device Errors to the Drive (External Fault Function)
245
Monitor Parameters
246
Using the Analog Monitor Parameters
246
Selecting Analog Monitor Items
248
Adjusting the Meter
248
Using Pulse Train Monitor Contents
249
Individual Functions
250
Using MODBUS Communications
250
MODBUS Communications Configuration
250
Communications Specifications
251
Procedure for Communicating with the PLC
251
Message Format
253
Loopback Test
255
Writing to Multiple Storage Registers
256
Data Tables
257
Monitor Data
258
Broadcast Data
260
ENTER Command
261
Error Codes
261
Using the Timer Function
262
Using PID Control
263
PID Control Operation
264
PID Control Applications
264
PID Control Methods
267
Suppressing Long-Cycle Vibration
269
Setting Precautions
269
PID Feedback Loss Detection
272
PID Sleep
272
Energy-Saving
272
Adjusting Energy-Saving Control
274
Vector Control
274
Setting Motor Parameters
274
Manual Motor Parameter Setting Methods
275
Motor Line-To-Line Resistance Setting
276
Motor Mechanical Loss
276
Setting the V/F Pattern
276
E1-03V/F Pattern Selection
278
E1-10 Minimum Output Voltage
280
E1-11 MID Output Frequency B
280
Setting Precautions
282
Torque Control
283
Inputting Torque References and Torque Reference Directions
286
Application Precautions
286
Speed Limiter and Priority Circuit (Speed Limit Function)
287
Speed Limit Bias Setting
287
Torque Limit Operation Examples
288
Winding Operation
288
Rewinding Operation
288
Torque Reference Adjustment
289
Setting the Torque Compensation
289
Speed/Torque Control Switching Function
289
Setting the Speed/Torque Control Switching Timer
290
Speed Control (ASR) Structure
291
Speed Control (ASR) Gain Adjustment for Vector Control
293
Fine Adjustments
294
Gain Adjustment for Speed Control During V/F Control with PG
296
Droop Control Function
297
Setting Precautions
297
Setting the Droop Control Gain
298
Zero-Servo Function
298
Multi-Function Contact Output Functions (H2-01 to H2-03)
299
Digital Operator Functions
300
Setting Digital Operator Functions
300
Changing Frequency Reference and Display Units
302
Switching Monitors When the Power Supply Is on
302
Disabling the STOP Key
302
Initializing Changed Parameter Values
303
Setting the Frequency Reference Using the up and down Keys Without Using the ENTER Key
303
Clearing Cumulative Operation Time
303
Prohibiting Writing Parameters from the Digital Operator
304
Setting a Password
304
Displaying User-Set Parameters Only
305
Options
305
Performing Speed Control with PG
305
Related Parameters
305
Using PG Speed Control Card
307
Setting Number of
308
Setting Number of PG Pulses
308
Matching PG Rotation Direction and Motor Rotation Direction
308
Setting Number of Gear Teeth between PG and Motor
308
Matching Motor Speed During Acceleration and Deceleration to Frequency Reference
308
Setting PG Pulse Monitor Output Dividing Ratio
309
Detecting PG Open Circuit
309
Detecting Motor Overspeed
309
Detecting Speed Difference between the Motor and Speed Reference
309
Using Digital Output Cards
309
Setting Output Items for the DO-02C Digital Output Card
311
Setting Output Items for the DO-08 Digital Output Card
311
Using an Analog Reference Card
312
Using a Digital Reference Card
313
Selecting Input Terminal Functions for the DI-16H2 Digital Reference Card
314
Selecting the Input Terminal Function for a DI-08 Digital Reference Card
315
Selecting the Digital Reference
315
Troubleshooting
317
Protective and Diagnostic Functions
317
Fault Detection
317
Alarm Detection
322
Operation Errors
324
Errors During Autotuning
325
Troubleshooting
326
If Parameters Cannot be Set
326
The Display Does Not Change When the Increment and Decrement Keys Are Pressed
326
If the Motor Does Not Operate
327
If the Direction of the Motor Rotation Is Reversed
328
If the Motor Does Not Put out Torque or if Acceleration Is Slow
328
If the Motor Operates Higher than the Reference
329
If the Slip Compensation Function Has Low Speed Precision
329
If There Is Low Speed Control Accuracy at High-Speed Rotation in Open-Loop Vector Control Mode
329
If Motor Deceleration Is Slow
329
If the Motor Overheats
330
The Withstand Voltage between the Motor Phases Is Insufficient
330
Autotuning Has Not Been Performed for Vector Control
330
If There Is Noise When the Drive Is Started or from an am Radio
331
If the Ground Fault Interrupter Operates When the Drive Is Run
331
If There Is Mechanical Oscillation
331
If the Motor Rotates Even When Drive Output Is Stopped
332
If 0 V Is Detected When the Fan Is Started, or Fan Stalls
332
If Output Frequency Does Not Rise to Frequency Reference
332
Specifications
333
Appendix
335
G1000 Control Modes
335
Control Modes and Features
335
General Precautions
337
Precaution on Regeneration
337
Precautions on Setting Parameters
338
Control Modes and Applications
339
Drive Application Precautions
340
Selection
340
Installing Reactors
340
Settings
341
Handling
341
Motor Application Precautions
342
Using the Drive for an Existing Standard Motor
342
2Using the Drive for Special Motors
342
Pole-Changing Motor
343
Submersible Motor
343
Explosion-Proof Motor
343
Synchronous Motor
343
User Parameters
344
Drives Technical Support
354
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