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MAC155H
MAC MAC155H Moisture Analyzer Manuals
Manuals and User Guides for MAC MAC155H Moisture Analyzer. We have
1
MAC MAC155H Moisture Analyzer manual available for free PDF download: Instruction Manual
MAC MAC155H Instruction Manual (143 pages)
Moisture Analyzer
Brand:
MAC
| Category:
Measuring Instruments
| Size: 8 MB
Table of Contents
Table of Contents
5
Figures
10
Figures and Tables
10
Overview
17
General
17
Theory of Operation
18
Sensor Calibrator
19
Water Tank
19
Figure 1 - MAC155 Probe Water Tank
19
Condenser
20
Calibration Valve
20
Calibration Pump
20
Probe Options
21
Extension Tube
21
Case Heater
21
Figure 2 - Extension Tube Cut to 12 Inch/ 30Cm
21
Case Cool
22
Filter Blow Back
22
Figure 3 - MAC155 Probe Compressed Air Input
23
Installation
25
Figure 4 - MAC155 Probe Mounting
25
Figure 5 - Typical MAC155 Probe Installation
26
Figure 6 - Typical Mounting Adapter
27
Mounting Adapter
27
Probe Wiring
28
Wall Mount Remote Sampling Probe (Option)
28
Figure 7 - MAC155 Probe Connectors
29
Table 1 - DC Power Conductor Size Vs. Length
30
Mac155 Probe Junction Box Option
31
Probe Junction Box
31
Mac155 Controller Fiber Optic Converter Junction Box Option
32
Probe Insertion
32
Figure 8 - Filter Blow Back Compressed Air Input
33
Filter Blow Back Air Supply - Option
33
Controller Wiring
34
Probe to Controller Wiring
34
Figure 9 - Rear Connections of MAC155 Controller
34
Figure 10 - Controller I/O Pin Designations
34
Figure 11 - Controller to Probe Connectors
34
Current Loop Wiring
35
Figure 12 - Controller PE / GND Stud
35
Maintenance Mode Contact
36
Figure 13 - MAC155 0-5V Operation
36
Local Alarm Contacts
37
Rs485 Communications
37
Operation
39
General
39
Water Tank Preparation
39
Water Filling / Flushing Kit
40
Figure 14 - Water Level Sensor Location
40
Filling Water Tank
41
Figure 15 - Water Filling / Flushing Kit
41
Water Tank Flushing
42
Figure 16 - Filling Water Tank
42
Figure 17- Draining Water Tank
43
Start up
44
Status Indicators
45
Figure 18 - Normal Display
45
Figure 19 - Main Board Status Indicators
45
Table 2 - Main Board Status Indicators
46
Automatic Calibration Check
47
Figure 20 - ±15V Power Supply Status Indicators
47
Figure 21 - +5V Power Supply Status Indicator
47
Maintenance
49
Filter / Extension Tube
49
Installing the Filter
49
Figure 22 - MAC155 Probe Filter Parts
51
Figure 23 - Probe Filter Partially Assembled
51
Water Tank
52
Sampling Pump
53
Calibration Pump
54
Peristaltic Pump Tubing Replacement
55
Figure 24 - Peristaltic Pump Stand-In Tubing
55
Figure 25 - Peristaltic Pump Assembly
55
Figure 26 - Peristaltic Pump Housing
56
Figure 27 - Disassembled Peristaltic Pump Housing
56
Trouble Shooting
59
Mechanical Tests
61
M1 Test of Sample Gas Flow Path
61
M2 -Test of Reference Gas Flow Path
62
M3 Sampling Pump Test
63
M4 Calibration Pump Test
64
Electrical Tests - Controller
64
Figure 28 - AC Input Fuse Location
65
Figure 29 - Probe Fuse Location on Controller
65
LED Status Indicators
66
Power Supplies
66
Electrical Tests - Probe
67
+/- 15V Power
67
+5V Digital Power
68
+5V Analog Power
68
Status Indicators
68
Controller Menu Navigation
71
General Menu Operation
71
Figure 30 - General Menu Display
71
Setup Menu
72
Time Set
72
Figure 31 - Time Set Menu
72
Set Auto Calcheck Time
73
Display Brightness Selection
73
Figure 32 - Auto Calcheck Time Set Menu
73
Figure 33 - Display Brightness Selection Menu
73
Analog Output Range Selection
74
Probe Mbv Range Selection
74
Figure 34 - Analog Output Range Selection Menu
74
Figure 35 - Probe MBV Range Selection Menu
74
Maintenance Relay Set up
75
PLC INTERFACE SET up (Option)
75
Figure 36 - Maintenance Relay Setup Menu
75
Figure 37 - PLC Interface Setup Menu
75
MODBUS RTU ADDRESS SET up (Option)
76
Figure 38 - MODBUS RTU Address Setup
76
Figure 39 - MODBUS Address Setup 1
76
Figure 40 - MODBUS Address Setup 2
76
MODBUS RTU BAUD RATE SET up (Option)
77
Figure 41 - MODBUS RTU Baud Rate Setup
77
Figure 42 - MODBUS Baud Rate Select
77
Diagnostic Menu
78
Forced Output Signal
78
Figure 43 - Forced Analog Output Menu
78
Manual Cal Pump Operation
79
Forced Filter Blow Back
79
Figure 44 - Force Calibration Pump on Menu
79
Figure 45 - Force Blow Back Sol on Menu
79
Manual Case Htr Operation
80
Force Cond Temp 100
80
Figure 46 - Forced Case Heater Menu
80
Figure 47 - Force Cond Temp to 100° Menu
80
Force Cond Temp 130
81
Figure 48 - Force Cond Temp to 130° Menu
81
Maintenance Menu
82
Manual Calibration Mode
82
Figure 49 - Force Probe into Calibration Menu
82
Manual Calibration Check Mode
83
Manual Probe Maintenance Mode
83
Figure 50 - Force Probe to Verify Calibration
83
Figure 51 - Force Probe Maintenance Mode
83
Plc Interface Controller Option
84
Figure 52 - PLC Interface
84
Plc Interface Outputs
85
Plc Interface Setup
85
Plc Interface Inputs
87
Ethernet Controller Option
88
Initial Setup
88
Hardware Requirements
88
Communication with Controller
88
Controller Login
88
Figure 53 - Initial Login Address
89
Figure 54 - Login Screen
89
Normal Operation Screen
90
Figure 55 - Mac155 Normal Operation Screen
90
Time Set-Up
91
Figure 56 - MAC155 Time Setup Menu
91
Calibrate Operation Screen
92
Figure 57 - MAC155 Time Setup Menu
92
Calcheck Operation Screen
93
Figure 58 - MAC155 Calcheck Mode
93
In Maintenance Operation Screen
94
Figure 59 - MAC155 Time Setup Menu
94
General Configuration Menu
95
Alarm Email Setup
95
Figure 60 - General Configuration Menu
95
Email from
96
Email Subject
96
Email to
96
Figure 61 - Alarm Email Setup Menu
96
Email Alarm Status Active
97
Email Server
97
Email Server Password
97
Email Server User Name
97
Outgoing Email Server Requires Authorization
97
Mac155 Probe Moisture Scale Selection
98
Network Configuration Menu
98
Figure 62 - MAC155 Time Setup Menu
98
Network Address Configuration
99
Figure 63 - MAC155 Time Setup Menu
99
Figure 64 - MAC155 Time Setup Menu
99
Username and Password Set-Up
100
Automatic Calcheck Time Set-Up
100
Figure 65 - MAC155 Time Setup Menu
100
Figure 66 - MAC155 Time Setup Menu
101
Modbus Rtu Controller Option
102
Overview
102
Modbus Setup
102
Modbus Coil & Register Data
102
Controller Inputs
102
Controller Outputs
103
Figure 67 - Modbus 8Bit Input Word
103
Figure 68 - Modbus 8Bit Output Word
103
Drawings
104
Mounting Outline
104
Typical Installation
107
Mounting Adapters
109
Wall Mount Remote Sampling Probe Outline
111
Wall Mount Remote Sampling Probe Mounting Hole Layout
113
Probe Assembly
115
Controller Outline
117
Controller Assembly 120V
119
Probe Main Board Layout
121
Controller Main Board Layout
123
PLC Interface Wiring Diagram
125
PLC Interface Wiring Diagram (Continued)
127
Probe to Controller Wiring
129
Probe to Controller Wiring (230V)
131
Probe to Controller Wiring (Remote Probe Power)
133
Probe to Controller Wiring (with Fiber Optic Communications)
135
Probe to Controller Wiring (230V with Remote CD Power)
139
Probe Junction Box Outline Drawing
141
Controller Fiber Optic Converter Outline
143
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