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Lumio Touch Screen manual available for free PDF download: Manual Assembly User Manual
Lumio Touch Screen Manual Assembly User Manual (66 pages)
Manual Assembly User Guide
Brand:
Lumio
| Category:
Touchscreen
| Size: 5 MB
Table of Contents
Table of Contents
3
Chapter 1 Introduction
5
Safety Warnings and Precautions
5
Reference Guides
5
Chapter 2 Active Barrier Overview
6
Figure 1 Dual Sensor System
6
Figure 2 Quad Sensor System
6
Table 1: System Components
7
Chapter 3 Work Flow
8
Chapter 4 IQC: Incoming Quality Control
9
Incoming Components Inspection
9
Table 2: Lumio Packing List
9
Incoming Glass Panel Inspection
10
General
10
Cleaning
10
Inspection Requirements
10
Table 3: Touch Panel Inspection Conditions
10
Mechanical Requirements
11
Types of Glass
11
Circular and Linear Defect Criteria
11
Table 4 Types of Glass
11
Table 5 Touch Screen Glass Panel Circular and Linear Defect Limitations
11
Acceptance / Rejection Criteria for Glass Defects
12
Glass Crack Criteria
12
Table 6 Touch Screen Glass Panel Mechanical Acceptance / Rejection Criteria
12
Table 7 Touch Screen Glass Crack Criteria
12
Glass Surface Flatness
13
Glass Flatness Test
13
Figure 3 Glass Flatness Test
13
Table 8 Glass Flatness for Panels
13
Glass Flatness Test Components
14
Glass Flatness Test Process
14
Placing Components on Glass
14
Table 9 Glass Flatness Test Components
14
Chapter 5 Pre-Assembly: Assembling the Active Barrier
15
Requirements
15
Assembling the Active Barrier for Dual Sensor Systems
15
Figure 4 Rod Holder Cross Section
16
Figure 5 Side Rod - Corner Housing Insertion
16
Figure 6 Rod Inserted into Corner Housing
17
Figure 7 Top End of Rod
17
Figure 8 Inserting the Side Rod into the Holder
17
Figure 9 Inserting the Side Rod into the Holder
17
Figure 10 Inserting a Reflector into a Rod Holder
18
Figure 11 Dummy LED PCB
18
Figure 12 Dummy LED PCB Cross Section
18
Figure 13 Rod Holder Cross Section
19
Figure 14 Assembled Rod Holder
19
Figure 15 Attaching Double Sided Tape to Rod Holder and Corner
19
Figure 16 Dual Sensor System Panel
19
Assembling the Active Barrier for Quad Sensor Systems
20
Chapter 6 Attaching the Active Barrier to the Touch Screen Glass Panel
21
Table 10 Manual Assembly Kit
21
Chapter 7 LED PCB Wiring
24
LED PCB Wiring for Dual Sensor Systems
24
Figure 17 LED Wiring for Dual Sensor Systems
24
Figure 18 LED Wiring
24
Figure 19 Led Wiring - Corner Housing
25
Figure 20 LED Wiring
25
Figure 21 LED Corner Wiring
26
Figure 22 LED Wire Insertion into Rod Holder
26
Figure 23 Rear Cover Assembly
26
Figure 24 LED Wire - PCB Controller Connection
26
LED Wiring for Quad Sensor Systems
27
LED Wiring for Quad Sensor Systems Without an Extension PCB Controller
27
Figure 25 LED Wiring for Dual Sensor Systems
27
LED Wiring for Quad Sensor Systems with an Extension PCB Controller
28
Figure 26 LED Wiring for a Quad Sensor System Including an Extension PCB Controller
28
Chapter 8 Attaching Sensors to the Touch Screen Glass Panel
29
Figure 27 Sensor Corner Holder
29
Attaching Sensors to the Glass Panel with Dymax 3069 Epoxy
30
Figure 28 Inserting a Screw into the Sensor Holder
30
Figure 29 Sensor Placed on Sensor Holder
30
Figure 30 Sensor on Glass Panel
31
Figure 31 Clean Glass with Acetone
31
Figure 32 Cleaning the Sensor
32
Figure 33 Dymax 3069 Dispenser
32
Figure 34 Dispense: 450 Gauge - Purple Tip
32
Figure 35 Dispense Tip: te 21 Gauge - Purple
32
Figure 36 Dispense: 450 Gauge - Yellow Tip
32
Figure 37 Needle Attached to Dymax Dispenser
32
Table 11 Tools and Materials
32
Figure 38 Attaching Dymax Adhesive to Glass
33
Figure 39 Attaching Sensor to Glass Panel
33
Attaching Sensors to the Glass Panel with DP 105 Epoxy
34
Figure 40 Curing Adhesive with an UV Machine
34
Figure 41 3M EPX Plus II Applicator
35
Figure 42 Sealing Glue: 3M Epoxy Glue DP105
35
Figure 43 Removing Lumps of Glue
35
Figure 44 Mixing the Epoxy
35
Table 12 Adhedsive Tools and Materials
35
Table 13 Preparing the DP 105 Adhesive
35
Figure 45 Spreading the Epoxy on the Sensor
36
Chapter 9 Connecting the Sensors to the PCB Controller
37
Connecting Jenoptic Sensors
37
Figure 46 Connecting a Sensor to a Flat Cable
37
Figure 47 PCB Controller Connections
38
Figure 48 Connecting a Sensor to the PCB Controller
38
Connecting 2 KC Sensors
39
Figure 49 Inserting Flat Cables into Connectors
39
Table 14 2 KC Sensor -Flat Cable Connectivity Components in a Quad Sensor System2 KC Sensor -Flat Cable Connectivity Components in a Quad Sensor System
39
Direct 2 KC Sensor - PCB Controller Connection
40
Figure 50 Direct 2 KC Sensor - PCB Controller Connectivity
40
Figure 51 Flat (FFC) Cable - Sensor Connection
40
Connecting a 2 KC Sensor to a PCB Controller with a Flat Cable Adaptor
41
Figure 52 PCB Controller - Flat Cable Connection
41
Figure 53 PCB Controller Connectivity with a Flat Cable Adaptor
41
Figure 54 : Cable Adaptor - 0.5 MM Flat Cable Connection
42
Figure 55 Cable Adaptor - 1 MM Flat Cable Connection
42
Figure 56 : PCB Controller - 1 MM Flat Cable Connection
42
Chapter 10 Connecting the PCB Controller to the Extension PCB Controller
43
Figure 57 Extension PCB Controller Front View
43
Figure 59 LED Power Control Wire Bundle
43
Figure 60 PCB Controller Connected to an Extension PCB Controller
44
Chapter 11 Distribution Ready Procedure
45
Chapter 12 OQC Outgoing Quality Control
45
Glass Inspection
45
Cleaning
45
Mechanical Criteria
46
Table 15 Touch Screen Glass Panel Mechanical Criteria
46
Glass Crack Criteria
47
Components Inspection
47
Table 16 Touch Screen Glass Crack Criteria
47
Table 17 Components Inspection
47
Touch Screen Dimension Verification
48
Figure 61 OQC Touch Screen Dimension Verification
48
Chapter 13 Appendix A: Sensor Adhesion Requirements
49
Sensor Adhesion Requirements
49
Primers
49
Types of Adhesives
50
Table 19 Adhesive Types in Different Environments
50
Adhesive Curing Requirements
51
Glue Curing Tool Power Density
51
Glue Curing Time
51
Lumio UV Glue Curing Tool
51
Chapter 14 Appendix B: Installing Crystal Touch Manager
52
Installing Crystal Touch Manager
52
Resolving Permission Issues for Vista and Win 7 os
52
Chapter 15 Appendix C: Creating a 1 MM Gap between the Sensor and the Active Barrier
54
Overview
54
Tools
54
Materials
54
Figure 62 Tools
54
Creating a 1 MM Gap between a Sensor and the Active Barrier in a Quad Sensor System
55
Figure 63 Removing the Cover from the Rod Holder
55
Figure 64 Removing the Reflector from the Rod Holder
55
Figure 65 Removing the IR Rod from the Rod Holder
56
Figure 66 Loosening the Active Barrier
56
Figure 67 Cutting the Rod Holder
56
Figure 68 Filing the IR Rod
57
Figure 69 Painting the IR Rod
57
Figure 70 Painting the IR Rod
57
Creating a 1 MM Gap between a Sensor and the Active Barrier in a Dual Sensor System
58
Testing Sensor Signals and Boundaries
58
Calibration
58
Chapter 16 Appendix D: Cleaning Materials
59
Chapter 17 Appendix E Tool and Materials
59
Tools
59
Table 20 Tools
59
Materials
60
Kit Contents
60
Table 21 Materials
60
Table 22 55" Touch Screen Kit Contents
60
Table of Figures
63
Chapter 18 Table of Figures
63
Chapter 19 Table of Tables
65
Table 18 Sensor Adhesion Requirements
66
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