LOAD KING 35-127 M Manuals

Manuals and User Guides for LOAD KING 35-127 M. We have 1 LOAD KING 35-127 M manual available for free PDF download: Operator's Manual

LOAD KING 35-127 M Operator's Manual (216 pages)

Brand: LOAD KING | Category: Construction Equipment | Size: 21.79 MB

Table of Contents
5
Introduction
9
Construction and Industrial Equipment Product Safety
9
35-127 M Nomenclature
10
Standards
11
Intended Use
12
Bulletin Distribution and Compliance
13
Contacting Manufacturer
14
Transfer of Machine Ownership
15
Safety
17
Safety Introduction
17
Product Safety Decals
18
Ansi Hazard Classification System
18
Safety Sign Maintenance
23
Personal Protection Equipment
24
Workplace Safety
25
Effects of Wind Conditions
34
Lightning Storm
36
Temporary Interruption of Crane Operations
37
Resuming Crane Operations
40
Ending Crane Operations
41
Turning/Driving in Reverse
42
Parking the Vehicle
43
Lock out & Tag out
44
Personal Safety
46
Seat Belts
47
Assembly
49
Wire Rope Reeving
49
Dead Ending Wire Rope in Socket
50
Jib Mounting
51
Description of Machine and Controls
63
Operator Controls
63
Power Take-Off
65
Outrigger Stow Pins
66
Outrigger Controls
68
Boom and Winch Controls
69
Rated Capacity Indicator and ATB
71
Rated Capacity Indicator System
71
ATB Components
72
Inspection
75
Suggested Hydraulic Crane Inspection Checklist
75
Pre-Start Inspection
80
Daily Check (8 Hours)
82
Weekly Check (40 Hours)
83
Monthly Check (80 Hours)
84
Quarterly Checks (250 Hours)
85
Semiannual Checks (1000 Hours)
86
Annual Check (1500 - 2000 Hours)
87
Crane Boom
88
Wire Rope Inspection
90
Wire Rope Inspection Record
92
Mobile Crane Load Test Inspection
93
Operating Instructions
97
Job-Site
97
Job Site Setup Procedure
97
Outrigger Positioning
98
Work Site Position
99
Cold Weather Operation
100
General Operational Issues
101
General Rules
101
Safety Devices
102
Training and Operator Qualifications
103
Operator Aids
104
Load Handling Operations
105
Max. Load and Boom Angle Charts
106
Using the Maximum Load Chart
106
Operating Radius
108
Boom Angle Placards
109
Operating the Unit
110
Initiating Operation
111
Arm and Hand Signals
112
Lifting the Load
116
Emergency Procedures
117
Emergency Boom Retraction
118
Emergency Lowering of Boom
119
Emergency Rotation
120
Emergency Retraction of Outriggers
121
Roading the Unit
122
Maintenance
125
Safety Practices
125
General Work Practices
127
Cold Weather Package Specification
128
Storing Components
129
Cleanliness
130
35-127 M Master Lube Chart
131
Maintenance Checks and Lubrication
133
Hydraulic Hoses
136
Hydraulic Oil Requirements
138
90-Day Maintenance Items
142
Semi-Annual Maintenance Items
143
Filters and Maintenance
144
Rotation System Maintenance and Troubleshooting
147
Swing System
147
Care and Maintenance of the Rotation System
149
Rotation Gearbox and Gear Teeth
152
Swing (WAD/ISS) Sensor Check & Replacement Procedure
154
Winch Lubrication
160
Wire Rope Lubrication
161
Storage
162
Restoration to Service
163
Engine Storage
164
Restoring Engine to Service
167
Transmission Storage
168
Restoring Transmission to Service
169
Chrome Cylinder Rod Storage
170
Specifications
171
Pumps and Function Speeds
171
Troubleshooting
173
Winch System Maintenance and Troubleshooting
174
Winch Maintenance and Repair
174
Service / Parts
177
Hydraulic System Description
177
Control Valves and Pressures
179
Outrigger and Cylinder Maintenance and Troubleshooting
185
Outrigger Position Sensors
185
Lift Cylinder
186
Outrigger Cylinder
189
Rotation Gear and Gearbox
196
Removal/Installation of Rotation Gear and Gearbox
196
Inspection of Rotation Bearing Clearance
198
Backlash Adjustment
200
Repairs-Adjustments-Remarks Log
201
Appendix
203
Conversion Tables
203
Average Weight of Materials
207
Torque Specs -SAE & Metric
209
Greer Insight Operation's Manual
211
Notes & Warranty
213

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