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Welding System
CLASSIC I
Lincoln Electric CLASSIC I Manuals
Manuals and User Guides for Lincoln Electric CLASSIC I. We have
2
Lincoln Electric CLASSIC I manuals available for free PDF download: Service Manual, Operator's Manual
Lincoln Electric CLASSIC I Service Manual (97 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 1 MB
Table of Contents
Master for All Sections
6
Safety
2
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Fumes and Gases
3
Table of Contents
6
Installation
8
Technical Specifications
8
Input - Diesel Engine
8
Output - Welder and Generator
8
Physical Dimensions
8
Rated Output - Welder
8
Safety Precautions
9
Location and Ventilation
9
Storing
9
Stacking
10
Tilting
10
Lifting
10
High Altitude Operation
10
Pre-Operation Engine Service
10
Installation
10
Oil
10
Fuel
10
Battery Connections
10
Cooling System
11
Muffler
11
Exhaust Spark Arrester
11
Trailers
11
Machine Grounding
12
Electrical Output Connections
13
Welding Cable Connections
13
Cable Installation and Cable Sizes
13
Auxiliary Power Receptacle, Plugs, and Hand-Held Equipment
13
Operation
15
Operation
16
Safety Instructions
16
General Description
16
Recommended Applications
17
Operational Features and Controls
17
Design Features
17
Welding Capability
17
Limitations
17
Welder
17
Generator
17
Controls and Settings
18
Welder/Generator Controls
18
Control of Welding Current
19
Gasoline Engine Controls
20
Engine Operation
21
Before Starting the Engine
21
Starting the Engine
21
Stopping the Engine
22
Cold Weather Starting
22
Break-In Period
22
Welding Operation
23
Auxiliary Power
24
Semiautomatic Welding Accessories
26
Connection of Lincoln Electric Wire Feeders
27
Table of Contents
29
Maintenance
30
Safety Precautions
30
Change the Oil
30
Change the Oil Filter
30
Engine Maintenance
30
Engine Maintenance Schedule
30
Maintenance
30
Maintenance Required
30
Oil
30
Routine and Periodic Maintenance
30
Fuel
31
Air Cleaner
32
Cooling System
32
Fuel Filter
32
Fan Belt
33
Spark Plugs
33
Battery Maintenance
34
Charging the Battery
34
Checking Electrolyte Level
34
Checking Specific Gravity
34
Cleaning the Battery
34
Generator Commutator and Brushes
35
Welder/Generator Maintenance
35
Cable Connections
36
Current Range Selector Contacts
36
Idler Maintenance
36
Major Component Locations
37
Theory of Operation
39
Theory of Operation Section
39
Theory of Operation
40
Battery, Starter, Engine Alternator and Oil Switch Circuit
40
General Description
40
Engine, Main Generator Armature and Frame and DC Exciter
41
Excitation (Flashing
41
Main Shunt, Interpole and Series Coils
41
Current Range Selector
42
Engine Idler Circuit
42
Fine Current Adjustment
42
DC Generator Machines
43
Troubleshooting & Repair Section
45
Troubleshooting and Repair
46
How to Use Troubleshooting Guide
46
Troubleshooting & Repair Section
46
PC Board Troubleshooting Procedures
47
Troubleshooting and Repair
48
Troubleshooting Guide
48
DC Exciter Test
57
Materials Needed
57
Test Description
57
Test Procedure
58
Idler Solenoid Test
61
Main Generator Shunt Field Winding Test
63
Engine Throttle Adjustment Test
66
Flashing the Fields
70
Normal Open Circuit Voltage Waveform (115VDC Supply
73
Scope Settings
73
Normal Open Circuit DC Weld Voltage Waveform
74
Typical DC Weld Voltage Waveform, Machine Loaded
75
DC Exciter Armature and Field Coils Removal and Replacement
76
Brush Holder Assembly
77
Main Generator Frame Removal and Replacement
79
Main Generator Armature Removal and Replacement
90
Retest after Repair
92
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Lincoln Electric CLASSIC I Operator's Manual (30 pages)
Lincoln Electric Welder User Manual
Brand:
Lincoln Electric
| Category:
Welding System
| Size: 0 MB
Table of Contents
California Proposition 65 Warnings
2
Electric and Magnetic Fields
2
Electric Shock Can Kill
3
Fumes and Gases
3
Table of Contents
7
Installation
8
Technical Specifications
8
General Discription
9
Design Summary
9
Pre-Operation Installation
10
Angle of Operation
10
Battery Charging
12
Pre-Operation Service
12
Operation
13
Engine Operation
13
Welder Operation
13
Carburetor Deicing Kit
14
Optional Features
16
Accessories
16
Maintenance
17
General Instructions
17
Troubleshooting
19
How to Use Troubleshooting Guide
19
Step 2. POSSIBLE CAUSE
19
Electronic Idler Troubleshooting Guide
24
Diagrams
25
Basic Course
27
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