Leach 2R-III Manuals

Leach 2R-III Manuals

Manuals and User Guides for Leach 2R-III. We have 1 Leach 2R-III manual available for free PDF download: Maintenance Manual

Leach 2R-III Maintenance Manual

Leach 2R-III Maintenance Manual (168 pages)

Brand: Leach | Category: Garbage Disposal | Size: 7 MB

Table of Contents

Table of Contents
7
Table of Contents

11
Introduction

11
- Introducing the 2R-III
  11
  - Terms You will Need to Know
    11
- Waste Handling Process
  13
  - Loading
    13
  - Packing
    13
  - Unloading
    14
- Container Handling Systems
  15
  - Terms You Need to Know
    16
- Container Handling Process
  18
  - Attaching
    18
  - Dumping
    18
  - Releasing
    18
- To Contact Labrie Plus
  19
  - In the U.S
    19
  - In Canada
    19
Safety

21
- Safety Decals
  21
- Conventions
  22
- Basic Safety Notions
  23
- Responsibilities
  23
  - Employer Responsibilities
    23
  - Employee Responsibilities
    24
- Things to Do
  24
- Things to Avoid
  24
- Safety Precautions
  25
  - Prior to Start-Up
    25
  - General Operation
    26
  - Hydraulics
    28
  - Fire Protection
    28
  - Housekeeping
    29
- Safety Features
  30
  - Back up Alarm
    30
  - Tailgate Safety Props
    30
  - Camera System
    35
  - Tailgate Open Proximity Switch Test
    36
- Locking out and Tagging out the Vehicle
  38
- Shutting down the Vehicle
  39
- Prior to Start-Up
  40
General Repair Practices

43
- Preparation for Service
  43
- Replacement Parts
  44
- Technical Service Bulletins
  44
- Safety Precautions
  44
  - Prior to Performing any Service or Repair
    44
  - During Service or Repair
    44
- Welding Precautions
  45
  - Electric Welders
    45
  - Oxy-Acetylene Torches
    45
- Removal, Disassembly and Repair
  46
- Reassembly and Installation
  46
- Electrical Testing
  47
  - Checking for Voltage
    47
  - Checking Continuity
    47
  - Diode Testing
    47
- Welding
  48
- Capacity of Lifting Device Required for Removal
  48
- Capscrew Marking and Torque Values
  49
- Hydraulic Fitting Torque Values
  50
Specifications

51
- Lubricants
  51
- Hydraulic System
  51
  - Capacity (Approximately)
    51
  - Total System
    51
- Pump
  52
- Leach Hydraulic Fluid Recommendation
  52
- Body Dimensions
  53
- Hydraulic Fluid
  54
Preventive Maintenance

55
- Operating and Maintenance Records
  55
- Lubrication Chart
  56
  - Recommended Lubricants
    56
- Hydraulic System Service
  57
- Contamination
  60
- Daily Preventive Maintenance
  60
  - Inspection
    60
  - Cleaning
    60
  - Lubrication
    61
  - Container Handling Equipment
    61
- Weekly Preventive Maintenance
  61
  - Cleaning
    61
  - Inspection
    62
  - Lubrication
    62
  - Hydraulic System
    62
  - Container Handling System Hardware
    62
  - Pivot Points
    62
  - Carrier Cylinder Pivot Maintenance
    62
  - Wire Rope (Cable)
    63
  - Maintenance Recommendations
    64
- Monthly Preventive Maintenance
  64
  - Lifting Hook
    64
- Yearly Preventive Maintenance
  65
  - Hydraulic System
    65
Check-Out

67
Troubleshooting

81
- Compaction
  81
- Dieseling in Hydraulic Systems
  82
- Troubleshooting Tables
  83
- Hydraulic System
  91
Service & Repair

103
- Description of Operating Cylinders (Carrier and Packer Panels)
  103
- Test for Leaking Packer Panel Cylinders
  104
- Test for Leaking Carrier Panel Cylinders
  107
- Removal of Packer Panel Cylinders
  111
- Removal of Carrier Panel Cylinders
  114
- Disassembly of Operating Cylinders
  117
- Inspection and Replacement of Operating Cylinders
  118
- Reassembly and Installation of Operating Cylinders
  119
- Description of the Packer Panel
  119
- Bearing Placement
  120
- Roller Replacement
  121
  - Carrier Roller Adjustment & Maintenance
    124
- Wear Shoe Replacement
  126
  - Wear Shoe Adjustment
    130
- Tailgate Lift Cylinders
  134
- Tailgate Assembly
  138
- Removal of the Tailgate Assembly
  139
- Inspection of Tailgate
  140
- Reassembly and Installation of Tailgate
  141
- Front Control Valve (FCV)
  141
- Main Control Valve (MCV)
  143
- Telescopic Cylinder
  149
  - Removal of Telescopic Cylinder
    149
- Pushout Panel
  150
  - Wear Block Replacement
    151
  - Removal of Pushout Panel
    152
  - Installation of Pushout Panel
    153
- Carrier and Packer Panels
  154
- Packer Panel
  155
  - Removal of Packer Panel
    155
  - Inspection and Replacement of Packer Panel
    158
  - Replacement of Packer Edge
    158
  - Installation of Packer Panel
    159
- Carrier Panel
  159
  - Removal of Carrier Panel
    160
  - Inspection and Replacement of Carrier Panel
    161
  - Installation of Carrier Panel
    161
  - Track Bar Replacement
    162
- Hydraulic Pump
  162
  - Removal of Hydraulic Pump
    163
  - Installation of Hydraulic Pump
    164
  - New Pump Preparation
    164
  - Testing a New Pump
    165
- Electrical System
  166
  - Testing
    166
  - Repair
    166
  - Inspection
    166
  - Schematics
    166
- Service Tools
  166

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