Lada Niva 4x4 Manuals

Manuals and User Guides for Lada Niva 4x4. We have 1 Lada Niva 4x4 manual available for free PDF download: Service Manual

Lada Niva 4x4 Service Manual (82 pages)

Fuel Injection

Brand: Lada | Category: Automobile | Size: 4.32 MB

Power Train
2
Clutch
2
Clutch Assembly
2
Clutch Fault Diagnosis
3
Clutch Release Drive Adjustment
3
Bleeding the Clutch Hydraulic System
4
Clutch Pedal and Master Cylinder
4
Clutch Assembly - Removal and Refitting
5
Slave Cylinder and Clutch Release Fork
5
Clutch Inspection
6
Master and Slave Cylinders - Removal and Refitting
6
Centering the Clutch Disc with Tool A.70081
6
Clutch Check
6
Straightening the Clutch Disc
7
Master Cylinder Components
7
Slave Cylinder Components
7
Master and Slave Cylinders - Dismantling, Inspection, Repair and Reassembly
8
Clutch Master Cylinder - Bench-Check
8
Checking the Leak-Proofness of the Rear Sealing Ring
8
Checking the Leak-Proofness of the Front Sealing Ring
8
Gearbox Fault Diagnosis
9
Gearbox Removal and Refitting
9
Gearbox
10
Gearbox Dismantling and Reassembly
11
Clutch Release Drive
11
Flexible Coupling between the Propeller Shaft and the Gearbox
11
Clutch Bellhousing, View from Inside
11
Removing the Coupling Flange Using Tool A.40005/3/9B/9C
12
Removing the Gear Selector Mechanism
12
Undoing the Fastening Bolts of the Gear Unit and the 5Th/Reverse Fork
12
Removing the 5Th Gear Bush
13
Removing the 5Th Speed/Reverse Selector Rod
13
Removing the Reverse Idler Gear, 5Th Gear/Synchro Unit and Fork Assembly
13
Removing the 5Th Synchro Unit Hub/Reverse Driven Gear
13
Withdrawing the Intermediate Shaft from Transmission Casing
14
Gear Shift Mechanism
14
Undoing the Fastening Bolts of the Output Shaft Idler Gear Plate with an Impact Screwdriver
15
Withdrawing the Input Shaft from the Transmission Casing
15
Withdrawing the Output Shaft from the Transmission Casing
15
Gearbox Inspection
16
Input Shaft Components
16
Output Shaft, Exploded View
16
Refitting the Circlip on the Output Shaft
17
Gear Change Mechanism and Lever
17
Gear Change Mechanism
17
Transfer Box Fault Diagnosis
18
Transfer Box / Car Body Floor Vibration Troubleshooting
19
Transfer Box - Removal, Refitting and Centering
19
Transfer Box Dismantle and Reassembly
20
Transfer Box Operating System
21
Transfer Box Mounting on Vehicle
22
Transfer Box Installation
22
Removing the Front Axle Case
22
Removing the Transfer Box Front Cover
22
Drive Shaft and Layshaft Components
23
Differential, Exploded View
23
Pressing off the Bearing from the Differential Housing
24
Refitting the Drive- and Layshafts into the Housing
24
Press-Fitting the Bearing on the Differential Housing
24
Transfer Box Inspection
25
Drive Line Fault Diagnosis
25
Reducing the Rear Axle Shaft Flange Nut
25
Drive Line Removal and Refitting
26
Drive Line Inspection Without Dismantle
26
Drive Line Dismantling
26
Drive Line Inspection
26
Drive Line Reassembly
27
Driveline Assembly
27
Front Propeller Shaft, Exploded View
27
Layshaft
27
Shaft Balance
28
Installing the Bush for Dismantling the U-Joint
28
U-Joint Reassembling
28
Balancing the Propeller Shafts
28
Rear Axle Fault Diagnosis
29
Rear Axle - Removal and Refitting
29
Rear Axle - Dismantling and Reassembly
29
Rear Axle Beam - Inspection
29
Rear Axle
30
Pressing out the Axle Shaft
30
Straightening the Rear Axle Beam
31
Axle Shafts Removal and Refitting
31
Checking for Vertical Deformations of the Rear Axle Beam Using a Try-Square on the Outside Surface of Flange A.70172
31
Checking for Twisting of the Rear Axle Beam Using a Try-Square on the Side Surface of Flange A.70172
31
Axle Shafts Inspection
32
Stop Ring Removal
32
Axle Shaft Reassembly
32
Checking for Horizontal Deformations of the Rear Axle Beam Using a Try-Square on the Outside Surface of Flange A.70172
32
Reduction Gear
33
On-Vehicle Measurement of the Axle Shaft Axial Play
33
Press-Fitting the Axle Shaft Bearing Stop Ring
33
Checking the Force of Pressing out the Axle Shaft Bearing Stop Ring
33
Reduction Gear - Removal
34
Reduction Gear - Refitting
34
Reduction Gear - Dismantle
34
Inspection of Reduction Gear Components
35
Reduction Gear - Reassembly
35
Undoing the Drive Gear Nut
35
Removing the Drive Gear Rear Bearing Inner Ring Using Puller A.40005/1/7
35
Drive Gear - Refitting and Adjustment
36
Rear Axle Reduction Gear Components
36
Fitting the Driving Gear Rear Bearing Outer Ring Using Special
36
Adjustment of the Driving Gear Bearings
37
Refitting the Differential Housing
37
Defining the Thickness of the Drive Gear Shim
37
Making the Measurements to Define the Thickness of the Drive Gear Shim
37
Differential Housing Bearings Preload and Adjustment of the Side Gap in Final Drive Gears Mesh
38
Final Drive Gears
38
Fitting the Rear Bearing Inner Ring on the Drive Gear
38
Dynamometer 022.7812.9501
38
Final Drive Gear Teeth Mesh Pattern Check
39
Checking the Differential Housing Bearing Preload Using Fixture A.95688/R
39
Checking the Side Gap in Final Drive Gear Mesh Using Tool A.95688/R
39
Checking the Differential Housing Bearing Preload
39
Replacing the Driving Gear Sealing
40
Bearing Pattern in Final Drive Gear Mesh
40
Front Axle
41
Front Axle Removal and Refitting
41
Front Axle Dismantle
41
Front Axle Inspection
41
Front Wheel Drive
42
Front Wheel Drive Fault Diagnosis
43
Front Wheel Drive Removal and Refitting
43
Front Wheel Drive Dismantle and Reassembly
43
Front Wheel Drive, Outer Joint, Exploded View
43
Withdrawing the Ball from the Cage
44
Withdrawing the Cage / Race Assembly from the Joint Housing
44
Removing the Race from the Cage
44
Wheel Suspensions Fault Diagnosis
45
Front Suspension
47
Suspension Components - Inspection
47
Front Wheel Alignment Angle - Checking and Adjustment
48
Front Wheel Alignment Angle Parameters
48
Camber and Caster Angle Vs. Number of Washers in a Set
49
Inspection of the Front Suspension Arm Silent Block
49
On-Vehicle Check of the Clearance in the Suspension Upper
49
Front Wheel Hub Bearing Gap - Check and Adjustment
50
Front Wheel Hub Bearing - Renewing the Greasing
50
Checking the Axial Gap in the Front Wheel Hub Bearings
50
Tightening and Adjusting the Front Wheel Hub Bearings
50
Balancing the Wheels
51
Front Suspension - Removal and Refitting
51
Front Suspension on the Vehicle, Rear View
51
Suspension Units - Dismantle and Reassembly
52
Front Suspension, Exploded View
52
Front Suspension Inspection
53
Inspecting the Balljoint on Fixture 02.8701.9502
53
Main Parameters for Checking the Front Suspension Coil Spring
53
Replacement of Silent Blocks
54
Pressing out the Upper Control Arm Balljoint
54
Press-Fitting the Upper Control Arm Balljoint
54
Pressing out the Lower Control Arm Balljoint
54
Suspension Removal and Refitting
55
Rear Suspension
55
Rear Suspension Inspection
56
Shock-Absorbers
56
Shock-Absorbers Bench-Test
56
Rear Suspension, Exploded View
56
Front and Rear Suspension Shock Absorbers
57
Shock-Absorber - Dismantle and Reassembly
58
Shock-Absorber Inspection of Components
58
Shock Absorber Operating Curve
58
Steering
59
Steering Fault Diagnosis
59
Steering Mechanism, Sectional View
60
Steering - Inspection, Check and Adjustment
61
General Inspection
61
Inspection of the Tie-Rod Balljoint
61
Steering Components
61
Steering Mechanism Removal and Refitting
62
Checking and Adjusting the Clearance in the Steering Mechanism Worm Bearings
62
Check and Adjustment of the Roller-To-Worm Mesh
62
Steering Mechanism - Dismantle and Reassembly
63
Steering Mechanism, Exploded View
63
Removing the Drop Arm
63
Removing the Outer Ring of the Worm Upper Bearing Using Tool 67.7853.9541
63
Steering Mechanism Check and Repair
64
Installing the Steering Worm
64
Checking the Worm Friction Moment Using a Dynamometer
64
Removing the Ballpins
64
Steering Shaft - Dismantle and Reassembly
65
Tie-Rods and Balljoints
65
Idler Arm Bracket
65
Braking System
66
Braking System Inspection and Adjustment
66
Brake Servo Unit
67
Handbrake Adjustment
68
Pressure Regulator Serviceability Check
68
Servo Unit -Serviceability Check
68
Brake Drive Adjustment
68
Pressure Regulator Position Adjustment
69
Handbrake Linkage
69
Installation of the Rear Brake Pressure Regulator and Adjustments
69
Hydraulic System Bleeding
70
Installing Tool 67.7820.9519 to Adjust the Position of the Rear Brake Pressure Regulator
70
Bleeding the Brake Hydro System
70
Clutch and Brake Pedal Bracket
71
Clutch and Brake Pedal Bracket Removal and Refitting
71
Clutch and Brake Pedal Bracket Dismantle and Reassembly
71
Clutch/Brake Pedal Bracket, Exploded View
71
Servo Unit Removal and Refitting
72
Servo Unit Dismantle and Reassembly
72
Clutch and Brake Pedal Bracket Check and Repair
72
Front Brakes Removal and Refitting
73
Front Brakes Dismantle and Reassembly
73
Checking the Leak-Proofness of the Master Cylinder
73
Front Wheel Brake System
73
Components Inspection
74
Brake Disc Runout Check
74
Replacement of Brake Pads
74
Removing the Front Brake
74
Rear Brakes Assembly and Refitting
75
Wheel Cylinders - Dismantle and Reassembly
75
Checking the Brake Disc Runout
75
Replacing the Brake Pads
75
Component Inspection
76
Rear Wheel Brake Mechanism
76
Removing the Brake Drum
76
Rear Brake Wheel Cylinder -Test-Bench Inspection
77
Rear Brake Pressure Regulator
77
Wheel Cylinder
77
Wheel Cylinder Components
77
Checking the Rear Brake Wheel Cylinders
78
Rear Brake Pressure Regulator, Non-Operating Position
78
Pressure Regulator Linkage Components
78
Handbrake
79
Handbrake Linkage Components
79

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Lada Niva 4x4 Service Manual (82 pages)

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