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Kval Handler Manuals
Manuals and User Guides for Kval Handler. We have
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Kval Handler manual available for free PDF download: Operation And Service Manual
Kval Handler Operation And Service Manual (92 pages)
Feeder or Stacker
Brand:
Kval
| Category:
Accessories
| Size: 2 MB
Table of Contents
Table of Contents
5
Chapter 1 At a Glance
9
Overview of the Handler
10
Handler as a Feeder
10
Available Options
10
Safety First
12
Safety Sheet Sign-Off Sheet
12
Safety Terminology of Labels
12
Safety Guidelines
12
Lockout-Tagout Guidelines
16
Follow the P-R-O-P-E-R Lockout Rule of Thumb
16
Lockout Tagout Procedure
17
Pre-Steps before Lockout Tagout
17
Lockout Tagout Power
17
Lockout Tagout Air Supply
18
Start Maintenance
18
Post Maintenance Steps
18
Zero-Energy to Start-Up
19
Getting Help from KVAL
21
On-Line Help
21
Product Return Procedure
21
How to Download the Service Application
23
Download Application
23
Safety Sign-Off Sheet
26
A Note to the Operator
26
Chapter 2 Operation of the Handler
29
Operator's Tour
29
Handler Top View
29
Identification of Assemblies on Handler
30
About the up and down Motor
31
Operators Station
32
Control at Door Staging Area
33
About the Safety Curtain
33
About Switches and Sensors
35
About the Electrical Panels
36
Description of the Six Light Panel
37
Process to Pick up and Feed a Door
38
About Option H
38
Quick Start Feeder
39
Powering the Handler
40
How to Power up the Handler
40
How to Power down the Handler
41
Emergency Shutdown and Recovery
41
To Resume Normal Operation after an E-Stop
41
Pause (Disable and Hold Button)
41
Description of User Interface Screens
42
Screen Selection Menu Map as a Feeder or Stacker
42
Main Menu
43
Machine Data Setup
43
Run Menu
44
About the Maintenance Screens
45
About the Status Screens
45
About the Manual Screen (Jog)
47
Chapter 3 System IT Administration
49
About the PLC
50
Chapter 4 Maintenance of Handler
52
Maintenance Schedule
53
Maintenance NO-GOES
55
Lubrication Schedule
56
Lubrication Requirements
57
Linear Bearings, Flange Bearing, and Pillow Blocks
57
Gear Motor Lubrication Requirements
58
Ball Screws
58
Description of Air Input
58
Adjusting the Air Line Lubricator
59
Priming the Air Line Lubricator
59
Chapter 5 Troubleshooting the Handler
62
About Motion Control
62
Basic Control Circuit
62
Troubleshooting Basics
64
Before You Adjust
64
Analyze the Sub Systems
65
About a Typical Contactor Control
67
About Contactor Troubleshooting
68
About Typical VFD Motor Drive Control
69
About the VFD
70
About VFD Troubleshooting
71
About a Typical Pneumatic Circuit
72
Typical Pneumatic Assembly
73
About the Coil (Solenoid)
73
About Cylinder Operation
74
How the Pneumatic System Works
74
Important Notice about Adjusting Cylinder Speed
76
Adjusting Cylinder Extend Speed
77
Adjusting Cylinder Retraction Speed
77
Using Sensors to Trouble Shoot
78
Troubleshooting Electrical Problems
79
If the Power Stops During Normal Operation
79
Troubleshooting with the Status Light Panel
81
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