User Manuals: KTM 250 XC-F 2005 Motorcycle Engine Parts

Manuals and User Guides for KTM 250 XC-F 2005 Motorcycle Engine Parts. We have 1 KTM 250 XC-F 2005 Motorcycle Engine Parts manual available for free PDF download: Repair Manual

KTM 250 XC-F 2005 Repair Manual

KTM 250 XC-F 2005 Repair Manual (151 pages)

Brand: KTM | Category: Engine | Size: 8 MB

Table of Contents

General Information
15
Bleeding the Cooling System
17
Oil Circuit
18
Bleeding of the Hydraulic Clutch
19
Removing and Refitting Engine
23
Dismounting the Engine
25
Mounting the Engine
29
Preparatory Work
35
Moving the Engine into the Tdc Position
36
Removing the Camshafts
37
Removing the Cylinder Head and Piston
38
Separating the Casing Halves, Removing the Crankshaft and Transmission Shafts
45
Clutch Cover
51
Crankshaft Bearings
53
Nikasil Cylinder Coating
54
Measuring the Piston and Cylinder, Establishing the Mounting Clearance of the Piston
54
Lubricating System
56
Automatic Decompression
58
Timing Chain Tensioner
60
Timing Train
61
Cylinder Head
62
Pre-Mounting the Kickstarter Shaft
65
General Information on Servicing the Transmission
68
Assembling the Countershaft
69
Assembling the Engine
71
Mounting the Clutch Cover
80
Mounting the Camshafts
84
Mounting the Chain Tensioner
85
Checking the Ignition Coil
89
Ignition System Troubleshooting
89
Ignition System
90
Disassembling the Carburetor
99
Checking the Accelerator Pump
102
Troubleshooting
111
Periodic Maintenance Schedule
129
Wiring Diagrams
141
Cable Colours
151

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