KSM-Stoker KSM-Multistoker XXL Manuals

KSM-Stoker KSM-Multistoker XXL Manuals

Manuals and User Guides for KSM-Stoker KSM-Multistoker XXL. We have 1 KSM-Stoker KSM-Multistoker XXL manual available for free PDF download: User Manual

KSM-Stoker KSM-Multistoker XXL User Manual

KSM-Stoker KSM-Multistoker XXL User Manual (92 pages)

With PCT400 O2 Controller

Brand: KSM-Stoker | Category: Boiler | Size: 5 MB

Table of Contents

Table of Contents
3
1 Introduction

10
2 Fuel

11
- Wood Pellets
  11
- Wood Chip
  11
- Grain
  11
- Alternative Fuels
  11
3 Warranty

12
- Standard Warranty
  12
- Water Quality
  13
4 Control Panel

14
- Display
  14
- Pushbuttons
  16
5 Starting up the Boiler

17
6 Shut down the Boiler

18
7 Software Instructions

19
- Logs
  19
- Run
  19
  - Boiler Temp
    19
    
    Back to Run Mode -°C
    19
    
    Go Pause Temp +°C
    19
    
    Max Output
    19
    
    Set Temperature °C
    19
    
    Min. Output
    20
  - Stoker Screw
    20
    
    Cycle Time
    20
    
    Max. Fuel S
    20
    
    Min. Fuel S
    20
    
    O2 / Manual Controlled
    20
  - Oxygen
    20
    
    Fuel Stop O
    21
    
    Max. Power Oxy% Set
    21
    
    Min. Power Oxy% Set
    21
- Start up
  21
  - Stokerscrew
    21
    
    Start Fuel
    21
    
    Max. Fuel S
    22
  - Oxygen
    22
    
    Go to Startup O
    22
    
    Oxy. Differens
    22
  - Smoke Temperature
    22
    
    Go to Run Mode °C
    22
  - Startup Time Min
    22
  - Startup Output
    23
  - Ignition
    23
    
    Fuel Delay
    23
    
    Ignition Delay S
    23
    
    Ignition Timeout M
    23
    
    No Ignition
    23
    
    Semi Auto
    23
    
    Auto W. Empty
    24
    
    Automatic
    24
- Pause
  24
  - Stoker Screw
    24
    
    Empty-Run in Minutes
    24
    
    Pause Fuel S
    24
    
    Pause in Minutes
    24
  - Fan
    24
    
    Output
    24
    
    Fan on Time
    25
  - Oxy Go to Pause
    25
- Fuel
  25
- Accessories
  25
  - Transport Auger
    25
    
    After Run before Pause S
    26
    
    After Run Stoker Screw
    26
    
    Cell Lock Delay Stop S
    26
    
    Delay Start Next S
    26
    
    Feeder Timeout M
    26
    
    Fuel Delay
    26
    
    Run as Stoker Screw
    26
    
    Stop Delay S
    26
    
    Cell Lock Cycle S
    27
    
    Fuel Consumption
    27
    
    Fuel DIV
    27
    
    Fuel Kg
    27
    
    Fuel S
    27
    
    Reset Fuel Counter
    27
  - Ash Auger
    27
    
    Ash Auger on S
    27
    
    On When Fuel Sum M
    27
  - Moving Floor
    28
    
    Moving Floor before Pause S
    28
    
    Moving Floor Run Time S
    28
    
    Pause at High Output M
    28
    
    Pause at Low Output M
    28
  - Firegrate 1 to 3
    28
    
    Firegrate X on S
    28
    
    Pause at Low Output S
    28
    
    Pause at High Output S
    29
  - Fan
    29
  - Boiler Cleaner
    29
    
    Pause in Hours
    29
    
    Run Time in Seconds
    29
  - Flue Fan
    29
    
    Flue Fan 100, 60, 40, 30, 20 and 0
    30
    
    Flue Fan Prestart S
    30
    
    Flue Fan Stop Delay M
    30
  - Logs (Solid Fuel)
    30
  - Cyclon/Bagfilter
    30
    
    Cyclon Ash on S
    30
    
    Cyclon Ash Pause M
    30
    
    Bagfilter Close Temp
    31
    
    Bagfilter Open Temp
    31
    
    Filter Ash on S
    31
    
    Filter Ash Pause M
    31
    
    Incl. Boiler Deashing
    31
  - Hydraulic Valve
    31
    
    Hydraulic Moving Floor 1 in
    31
    
    Hydraulic Moving Floor 2 in
    32
    
    Hydraulik Timeout M
    32
    
    Start Delay S
    32
  - Lime Dosage
    32
  - Flue Gas Front Gain
    32
  - Flue Gas Front Offset
    32
  - Flue Gas Back Gain
    32
  - Flue Gas Back Offset
    32
  - Herz Gain
    33
  - Herz Offset
    33
  - Vac. Gain
    33
  - Vac. Offset
    33
- Heating System
  33
  - Circ. Pump Start C
    33
  - Circ. Pump SP
    33
  - Standby Pump Start C
    33
  - Boiler Shunt SP
    34
  - Heat Circuit
    34
  - Show Pump Info
    34
  - Buffer Tank
    34
    
    Buffer Temp Bottom C
    34
    
    Buffer Temp Top C
    34
    
    Shunt Close Time M
    34
  - Cascade
    34
    
    Cascade
    35
    
    Delay M
    35
    
    Hours as Master
    35
    
    Run Mode
    35
    
    Start Slave Power
    35
    
    Stop Slave Power
    35
    
    Ip 1
    36
    
    Ip 2
    36
    
    Ip 3
    36
    
    Ip 4
    36
    
    Port
    36
- Test
  36
- Date
  37
- Service
  37
8 Alarm List

38
9 Automatic Ignition

40
- Ignition Type
  40
- Start Fuel
  40
- Description of the Automatic Ignition, Step by Step
  41
- Ignition Alarm
  41
- Ignition Restart
  41
10 Backend Protection

42
11 Buffer Tank Controller

43
12 Cascade

44
- Cascade Setup
  44
  - Cascade
    45
  - Start Slave Power
    45
  - Stop Slave Power
    45
  - Delay Start / Stop
    45
  - Master Role
    45
  - Run Mode
    46
  - Port and IP Address
    46
- Buffer Tank
  46
- Display Info
  46
- Log Info
  47
13 Boiler Instruction

48
- Section View with Description
  48
- O2 Sensor
  48
  - O 2 Sensor Calibration
    49
- Air Nozzles
  49
- Chamot Stone
  50
  - Guideline for Chamotstone in the Burning Chamber
    51
  - Chamotstone Maintenance
    51
- Combustion Fans
  52
  - Fan Maintenance
    53
- Flue Fan
  54
  - Flue Fan Maintenance
    55
- Since the XXL Boiler Always Need to be Installed with a Multi Cyclone, the Flue Fan Are Mostly Placed on the Side of that One
  55
- Fire Grates
  56
- Moving Floor
  57
  - Maintenance Fire Grate / Moving Floor
    58
- Hydraulic Unit
  60
  - Hydraulic Oil
    61
  - Alarm
    61
- Ash Auger
  62
- Automatic Boiler Cleaning
  63
14 Automatic Fuel Filling Device, Fire Damper / Transport Screw

65
- Fuel Transport, Parameter
  65
- Fuel Transport, Displayed
  66
- Fuel Transport Step by Step
  66
- Transport Log
  69
- Flamdamper Motor
  69
15 Hydraulic Feeding System. (Moving Floor)

70
- Maintenance
  71
  - Fuel Sensor
    71
  - Hydraulic Power Pack
    72
    
    Hydraulic Oil
    72
    
    Switching Valve
    72
    
    Alarm
    73
  - Hydraulic Roof
    73
16 Precautionary Measures

74
- Fire Protection, Thermal
  74
- Personal Protection
  74
- Electric Protection Fuses
  74
- Maximum Heat Thermostat
  74
- Water Pressure Switch
  74
17 WEB Interface

75
18 Log File

77
19 SMS Warning System

78
20 Precautionary Measures

79
- Fire Protection, Thermal
  79
- Personal Protection
  79
- Electric Protection Fuses
  79
- Over Heating Switch
  79
- Water Pressure Switch
  79
21 Maintenance

80
- Gear
  80
- Fire Protection
  80
- Air Nozzles
  80
- Screw Tube
  80
- Firebricks
  80
- Combustion Air Fan
  80
- Seals
  80
- Smoke Fan
  81
- Since the XXL Boiler Always Need to be Installed with a Multi Cyclone, the Flue Fan Are Mostly Placed on the Side of that One
  81
22 Service Plan

82
23 Interruptions of the Run

83
- Unburned Fuel in the Ashes
  83
- The Boiler Becomes Sooty
  83
- Black Display
  83
- Combustion Air Fan Does Not Run During Plant Run
  83
- The Screw Does Not Run
  83
- Backfire
  84
- Clinker
  84
- Bothering Smoke
  84
- Condensed Water in Flue Gas Outlet
  84
24 Alarm List

85
25 Installation Instructions

86
- The Boiler Room
  86
- Stoker
  86
  - Placing
    86
  - Flue Gas Outlet
    86
  - Piping
    87
  - Anti-Freeze Measures
    87
  - Check the Screw Direction of Rotation
    87
  - Sprinkler, Water Connection
    88
  - Starting up
    88
26 Accessories

88
27 Piping Diagram

89
28 Power Diagram

90
29 Dimension Drawings

91
30 Formula WEB Setup

92

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