KSB HPK-EX Manuals

Manuals and User Guides for KSB HPK-EX. We have 1 KSB HPK-EX manual available for free PDF download: Installation & Operating Manual

KSB HPK-EX Installation & Operating Manual

KSB HPK-EX Installation & Operating Manual (80 pages)

Thermal Oil / Hot Water Pump

Brand: KSB | Category: Water Pump | Size: 5 MB

Table of Contents

Table of Contents
3
Glossary

6
1 General

7
2 Safety

9
3 Transport/Storage/Disposal

13
- Transport
  13
- Storage/Preservation
  14
- Return to Supplier
  14
- Disposal
  15
4 Description of the Pump (Set)

16
- General Description
  16
- Product Information as Per Regulation No. 1907/2006 (REACH)
  16
- Designation
  16
- Name Plate
  16
- Design Details
  17
- Configuration and Function
  20
- Noise Characteristics
  21
- Scope of Supply
  21
- Dimensions and Weights
  22
5 Installation at Site

23
- Safety Regulations
  23
- Checks to be Carried out Prior to Installation
  23
- Installing the Pump Set
  23
  - Installation on the Foundation
    24
  - Installation Without Foundation
    25
- Piping
  25
- Enclosure/Insulation
  30
- Checking the Coupling Alignment
  30
- Aligning the Pump and Motor
  32
  - Motors with Adjusting Screw
    33
  - Motors Without Adjusting Screw
    33
- Electrical Connection
  34
  - Setting the Time Relay
    35
  - Earthing
    35
  - Connecting the Motor
    35
- Checking the Direction of Rotation
  36
6 Commissioning/Start-Up/Shutdown

37
- Commissioning/Start-Up
  37
  - Prerequisites for Commissioning/Start-Up
    37
  - Filling in Lubricants
    37
  - Shaft Seal
    38
  - Priming and Venting the Pump
    40
  - Water Cooling
    40
  - Cooling of the Shaft Seal
    41
  - Bearing Bracket Cooling
    41
  - Cooling of the Heat Exchanger
    41
  - Heating Up/Keeping Warm the Pump (Set)
    42
  - Final Check
    42
  - Start-Up
    42
  - Checking the Shaft Seal
    43
  - Shutdown
    45
- Operating Limits
  46
  - Ambient Temperature
    46
  - Frequency of Starts
    46
  - Fluid Handled
    47
- Shutdown/Storage/Preservation
  48
  - Measures to be Taken for Shutdown
    48
- Returning to Service
  48
7 Servicing/Maintenance

50
- Safety Regulations
  50
- Servicing/Inspection
  51
- Drainage/Cleaning
  56
- Dismantling the Pump Set
  56
  - General Information/Safety Regulations
    56
  - Preparing the Pump Set
    57
  - Removing the Motor
    57
  - Removing the Back Pull-Out Unit
    57
  - Removing the Impeller
    58
  - Removing the Shaft Seal
    58
  - Dismantling the Bearings
    58
- Reassembling the Pump Set
  59
  - General Information/Safety Regulations
    59
  - Installing the Bearings
    60
  - Fitting the Shaft Seal
    61
  - Fitting the Impeller
    63
  - Fitting the Back Pull-Out Unit
    64
  - Mounting the Motor
    64
- Tightening Torques
  64
  - Tightening Torques for Volute Casing/Bearing Bracket
    64
  - Tightening Torques for the Impeller Nut
    65
- Spare Parts Stock
  65
8 Trouble-Shooting

68
9 Related Documents

70
- General Assembly Drawing with List of Components
  70
- Version with Gland Packing
  73
10 EU Declaration of Conformity

74
11 Certificate of Decontamination

75
Index

76

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