KSB GIW LCC 200-610 Manuals

Manuals and User Guides for KSB GIW LCC 200-610. We have 1 KSB GIW LCC 200-610 manual available for free PDF download: Maintenance Manual

KSB GIW LCC 200-610 Maintenance Manual

KSB GIW LCC 200-610 Maintenance Manual (44 pages)

Slurry Pumps

Brand: KSB | Category: Water Pump | Size: 3.54 MB

Table of Contents

Maintenance Manual
1
Table of Contents
2
General
5
Safety
5
Marking of Instructions in the Manual
5
Personnel Qualification and Training
5
Non-Compliance with Safety Instructions
5
Safety Awareness
5
Safety Instructions for the Operator / User
5
Safety Instructions for Maintenance
5
Inspection and Installation
5
Unauthorized Modification and Manufacture
6
Of Spare Parts
6
Unauthorized Modes of Operation
6
Transport and Interim Storage
6
Transport
6
Short Term Storage
6
Description of the Product and Accessories
6
Technical Specification
6
Designation
7
Design Details
7
Pump Casing
7
Impeller Form
7
Shaft Seal
7
Bearings
9
Permissible Forces and Moments at the Pump Nozzles
10
Noise Characteristics
10
Accessories
10
Dimensions and Weights
10
Installation at Site
10
Safety Regulations
10
Foundation
11
Installing the Pump / Unit
11
Aligning the Pump / Drive Train
11
Place of Installation
11
Connecting the Piping
11
Auxiliary Connections
12
Safety Guards
12
Final Check
12
Connection to Power Supply
12
Commissioning, Start-Up / Shutdown
12
Commissioning
12
Lubricants
12
Shaft Seal
13
Priming the Pump and Other Checks
13
Checking the Direction of Rotation
13
Cleaning the Plant Piping
13
Suction Strainer
14
Start-Up
14
Shutdown
14
Operating Limits
14
Switching Frequency
14
Density of the Medium Handled
14
Shutdown / Storage / Preservation
14
Measures to be Taken for Prolonged Shutdown
14
Returning to Service after Storage
15
Maintenance /Repair
15
General Instructions
15
Maintenance / Inspection
15
Supervision of Operation
15
Lubrication and Lubricant Change
15
7.2.2.1 Lubrication
15
7.2.2.2 Grease Quality / Grease Changes
15
7.2.2.3 Oil Changes
16
Drainage / Disposal
16
7.4 Dismantling
16
Sectional Drawings and Bills of Material
16
Reassembly
18
General Instructions
18
Mounting of Bearings
18
Inserting Shaft and Bearings into Housing
18
Mounting Stuffing Box
19
7.5.6.1 Stuffing Box
19
Packing (Non-Expeller)
19
Packing (Expeller)
19
Mounting the Bearing Assembly to Pedestal
20
Metal Expeller Assembly
20
Elastomer Lined Wet End
20
Impeller
21
Suction Plate and Liner ( LCC-H Only)
21
Axial Adjustment of the Bearing Housing
21
Expeller Running Clearance
21
Tightening Torques
22
Water Purge for Gland Packing
22
Spare Parts Stock
23
7.6.1 Maintenance Procedures for Maximum Parts Life
23
Operational Problems and Solutions
23
Trouble Shooting
25
Torque Values for Metric Fasteners
26
Notes
27
General Drawing with List of Components
28

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