Koso KGP5003 Manuals

Manuals and User Guides for Koso KGP5003. We have 1 Koso KGP5003 manual available for free PDF download: Instruction Manual

Koso KGP5003 Instruction Manual (133 pages)

Smart valve positioner

Brand: Koso | Category: Valve Positioners | Size: 5 MB

Table of Contents
2
Introduction
5
Scope of this Instruction Manual
5
Safety Notices
6
Product Summary
6
Parts Description
7
Principle of Operation
7
Specifications
9
Marking Label
10
Certificates and Approvals
10
Tools
11
Storage
12
Warranty Certificate
12
Mounting
13
Mounting Posture and Position
13
Mounting to Linear Motion Actuator (5200LA, 6300LA, 5300LA)
14
Mounting to Rotary Motion Actuator (6300RC)
15
NAMUR Mounting to Rotary Motion Actuator (VDI/VDE3845)
16
Pressure Connections
16
Supply Pressure Connection
17
Output Pressure Connections
17
Electrical Connections
18
Restriction Plate (Optional): Hunting Suppression Parts in Small Actuator
22
Guideline for Applying Restriction Plate
22
Installation of Restriction Plate
22
Explosion Proof Type
23
TIIS Flame Proof Type
24
CCC(NEPSI) Flame Proof Type
25
KOSHA Flame Proof Type
26
Iecex Flame Proof Type
27
ATEX Flame Proof Type
28
EAC Flame Proof Type
29
CNS Flame Proof Type
30
Setup and Information
31
Local User Interface (LUI)
31
Removing and Replacing
31
Operating Push Buttons
32
Screen and Features on the LCD
32
Menu Tree on the LCD
34
Flow Chart of Settings Procedure
38
Basic Setup
39
Basic Settings Required for Control by the Positioner
39
List of Operation Setting Patterns for Actuator
40
Easy Tuning
48
Full Autotune
48
Position Setup
48
Response Tuning
49
Setting up Procedure with Restriction Plate
49
Expert Tuning
50
Preset Setting for PID Parameter
50
Custom Setting for PID Parameter
52
Setup for IP Signal Current Bias
55
Error Messages
55
Detailed Setup
56
Function Select
59
Memory Management
61
Memory Save
61
Restore Set Value
62
Restore Factory Default
62
Information
62
Display of Status
62
Display of Operating Status
62
Display of Inner Information
63
Display of Configuration Information
63
Confirmation before Operation
64
Maintenance
65
Adjustment ‧ Switching
65
Auto‧manual Mode Switching
65
Torque Motor Adjustment
66
Action Switching of Pilot Relay
67
Balanced Pressure Adjustment of Pilot Relay
67
Calibration
68
Storage of Calibration Data
68
Input Signal Calibration
68
Cross Point Calibration
69
Position Transmitter Calibration
70
Pressure Sensor Calibration
71
Potentiometer Calibration
73
Simulation Test
74
Input Signal Simulation
74
IP Signal Simulation
75
Simulation of Position Transmitter Signal
76
Ramp Response Simulation
76
Step Response Simulation
77
Assembly(Unit) Cleaning ‧ Replacement
79
Restriction Cleaning
79
Wire Mesh Filter Cleaning
79
Nozzle Flapper Cleaning
80
Pilot Relay Restriction Cleaning
81
Service Menu
82
Identification of Inner Parameters
82
Switching of Factory Setup
82
Cross Point Adjustment
82
Factory Setup
83
Alarms
84
Summary of Alarms
85
Alarm Setting / Check and Clear of Result
87
Position Alarm
87
Deviation Alarm
87
Temperature Alarm
87
High Sup-Pressure Alarm
91
Low Sup-Pressure Alarm
92
Pressure Failure Alarm
94
Alarm Clear
95
Allocation of NAMUR Indication
95
Diagnostics
97
Online Diagnostics
97
Summary of Online Diagnostics
97
Total Stroke
97
Total Direction Change
97
Low Position Time
97
Maximum Temperature Time
97
Minimum Temperature Time
97
Partial Stroke Test
109
Disable ☛Enable
109
Clear of Diagnosis Logs
111
Offline Diagnostics
112
Summary of Offline Diagnostics
112
25％ Step Response
114
Pneumatic Circuit Span
115
Pneumatic Circuit Drift
117
Simple Valve Signature
118
Check and Save of Online Diagnostics Results
120
Hart Communication
121
Preparation for HART Communication
121
Operation Using HART Communication
121
Confirmation of Device
121
Troubleshooting
122
Parts
123
Assembly and Parts List
123
Check Cycle and Replacement Cycle
125
Disposal of the Products or Parts
125
Arrangements and Question of Maintenance Parts
125
Dimensions
126
A) APPENDIX / MODEL Selection and CODE Number
130
B) APPENDIX / Technical Support Checklist
132
Input Signal
132

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Koso KGP5003 Instruction Manual (133 pages)

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