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Kone MX10 manual available for free PDF download: Maintenance Procedures
Kone MX10 Maintenance Procedures (117 pages)
Brand:
Kone
| Category:
Elevators
| Size: 2 MB
Table of Contents
Warranties, Disclaimers and Notices
2
Introduction
3
Owner's Responsibility
3
Table of Contents
5
Safety Information
6
Electrical Safety
7
Special Signs and Notices
7
General Maintenance Methods and Procedures
8
Periodic Tests
9
Repairs
9
Replacements
10
Examination after Safety Application
13
Examination after Shutdown Due to Broken-Suspension-Member Detection
13
Examination after Shutdown Due to Traction Loss
13
Special Provisions (Partial)
13
2 AMSE A17.1-2013/B44/CSA-13 Code Information
14
Door Reopening Devices
14
Maintenance Procedures Inside the Car
14
Vision Panels and Grills
14
Astragals, Resilient Members, Space and Sight Guards
15
Clutches, Engaging Vanes, Retiring Cams, Engaging Rollers
15
Kinetic Energy and Closing Force for Automatic Doors (Horizontal)
15
Car Emergency System
16
Stopping Accuracy
16
Code Data Plate
17
Maintenance Procedures in the Machine Room
17
SIL Rated Devices
17
Check Contactors in Controllers and Drive Units
18
Check Relays in Controllers and Drive Units
18
Controllers and Wiring
18
Fuses and Fuse Holders
19
Hoist Rope Lubrication
19
Brakes Maintenance
20
Tools Required for Brake Adjusting
21
Disable Brake Economy: MX10 and MX20
22
Set Emergency Brake Hold Time: MX10 and MX20
22
Safety Measures: MX10 and MX20
23
Connect MX Electrical Brake Opening Tool: MX10 and MX20
24
Check Brake Air Gap: Emergency and Main Brake: MX10 and MX20
25
Adjust Brake Air Gap: Emergency and Main Brake
26
Adjust Other Brake
29
Adjust Manual Brake Release
30
Test Manual Brake Release
32
Adjust Brake Switch, Fine Adjustment
34
Adjust Brake Switch, Coarse Adjustment
35
One-Sided Brake Test
36
Brake Test after Brake Replacement and Adjustment
37
Possible Reasons that Could Cause a Brake Test Failure
38
Cleaning and Condition of the Machine Room
39
Overspeed Governor
40
Check the Flyweights and Springs (Governor)
41
Check Wear of the Rope Groove (Governor)
42
Check Operation of the Overspeed Contact
43
Check the Pulley Bearings (Governor)
43
Maintenance Procedures for OL100 & OL120 Overspeed Governors
44
Ascending Overspeed and Unintended Movement Device
47
Hoist and Comp Rope Cleaning
48
Hoist Rope Tension
48
Maintenance Procedures on the Car Top
48
Suspension and Compensating Wire Ropes
48
Cleaning of Hoistways and Pits
49
Governor Rope
49
Guide Rail Lubrication
49
Cleaning of Car Tops
50
Hoistway Door Interlocks or Mechanical Locks and Electric Contacts
50
AMD Hoistway Door Interlocks: Maintenance Procedures
51
Hoistway Door Unlocking Devices and Escutcheons
51
Door Opening Monitoring (DOM)
52
Car Door Lock
53
Door Lock and Contacts
54
KES Hoistway Door Interlocks
54
Clutches, Engaging Vanes, Retiring Cams, and Engaging Rollers
55
Hangers, Tracks, Door Rollers, Up-Thrusts, Safety Retainers
55
Sills, Bottom Guides, Fastenings, Condition, Engagement
55
Door Closers, Where Required
56
Interconnecting Means
56
Maintain the Door Opening Restriction Device (Passenger Elevators)
56
Hoistway Access Switches
57
Maintenance Procedures Outside the Hoistway
57
Check the Oil Level from the Oil Level Indicator
58
Clean the Buffer Plungers
58
Maintenance Procedure for Oil Buffers
58
Maintenance Procedures in the Pit
58
Maintenance Procedure for Polyurethane Buffers
59
Safety Gears
60
Cleaning of Hoistways (Pit)
62
Car and CW Run-By
63
Examine Compensating Sheave and Switch
63
Maintenance of Seismic Devices
63
4 Test Procedures
64
Category 1
65
Inspection of Safeties
65
Oil Buffers
65
Traction Elevator Test Procedure
65
Ecosystem MR
68
Mrl
68
Inspection of Governor
69
Testing of Governor
69
Normal and Final Terminal Stopping Devices
70
Test NTS (Normal Terminal Stop): Bottom
70
Test NTS (Normal Terminal Stop): Top
71
Test ETS (Emergency Terminal Stop): Bottom
72
Test ETS (Emergency Terminal Stop): Top
73
Category 1 Testing of Firefighter’s Service
74
Firefighter's Emergency Operation
74
Category 1 Testing of Stand-By (Emergency Power)
75
Category 1 Testing of Door Closing Force (AMD 1.5)
76
Power Operation of Door System
76
Category 1 Testing of Door Closing Force (AMD 2.0)
77
Broken Rope, Tape or Chain Switch
78
Testing of Ascending Car Overspeed Device
78
Check of Unintended Car Movement Device
80
Test of Unintended Car Movement Device
80
Traction Loss Detection Means
82
Broken Suspension Member - Residual Strength Detection Means
83
Emergency Communications
83
Means to Restrict Hoistway or Car Door Opening
83
Category 5 Traction Elevator Test Procedure
84
Category 5 Testing of Car Safeties
87
Category 5 Overspeed Counterweight Safety Test
91
Category 5 Testing of Governor
93
Governor Pull-Through Safety Test
96
Category 5 Testing of Full Stroke Car Oil Buffers
98
Category 5 Testing of Full Stroke Counterweight Oil Buffers
99
Category 5 Testing of Reduced Stroke Car Oil Buffers
100
Category 5 Testing of Reduced Stroke Counterweight Oil Buffers
103
Category 5 Testing of Braking System
105
Driving-Machine Brakes
105
Emergency Brake Check
105
Category 5 Testing of Braking System: Integrated Control Solution
107
Main Brake Check
107
Relevel Test W. 150% Load for Freight Elevators W. Class C2 Loading
107
125% Lower and Hold Test
108
Emergency Terminal Stopping and Speed-Limiting Devices
108
ETSL Board Functional Check
108
Test ETSL: Bottom, with 100% Load
109
Test ETSL: Top, Empty Car
110
Leveling Zone and Leveling Speed
112
Power Opening of Doors
112
Braking System, Traction, and Traction Limits
114
Inner Landing Zone
114
Category 5 Testing of Emergency Brake
115
Traction Test: Car
115
Traction Test: Counterweight
115
5 Approval and Version History
116
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