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Komatsu PC500LC-10R Manuals
Manuals and User Guides for Komatsu PC500LC-10R. We have
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Komatsu PC500LC-10R manual available for free PDF download: Shop Manual
Komatsu PC500LC-10R Shop Manual (758 pages)
HYDRAULIC EXCAVATOR
Brand:
Komatsu
| Category:
Excavators
| Size: 25.79 MB
Table of Contents
Hydraulic System
97
Table of Contents
4
Index
6
00 Index and Foreword
9
Abbreviation List
9
Foreword, Safety, Basic Information
14
How to Read the Shop Manual
14
Safety Notice for Operation
18
Precautions to Prevent Fire
24
Actions if Fire Occurs
26
Precautions for Disposing of Waste Materials
27
Precautions for Handling Hydraulic Equipment
30
Precautions for Disconnection and Connection of Pipings
31
Precautions for Handling Electrical Equipment
37
Precautions for Handling Fuel System Equipment
39
Precautions for Handling Intake System Equipment
40
Practical Use of Komtrax
41
Disconnect and Connect Push-Pull Type Coupler
42
Precautions for Disconnection and Connection of Connectors
46
Method for Disconnecting and Connecting Deutsch Connector
50
Method for Disconnecting and Connecting Slide Lock Type Connector
51
Method for Disconnecting and Connecting Connector with Lock to Pull
53
Method for Disconnecting and Connecting Connector with Lock to Push
54
Method for Disconnecting and Connecting Connector with Housing to Rotate
56
How to Read Electrical Wire Code
57
Explanation of Terms for Maintenance Standard
61
Standard Tightening Torque Table
64
Conversion Table
71
01 Specifications
77
Contents
78
Abbreviation List
79
Specifications
85
Specification Drawing
85
Working Range Drawings
86
Specifications
87
Weight Table
90
Table of Fuel, Coolant, and Lubricants
92
Contents
96
Abbreviation List
99
Boot-Up System
105
Layout Drawing of Boot-Up System
105
System Operating Lamp System
107
Battery Disconnect Switch
108
Engine System
109
Layout Drawing of Engine System
109
Engine Control System
111
Auto-Deceleration System
114
Engine Automatic Warm-Up System
116
Overheat Prevention System
118
Turbocharger Protection System
120
Automatic Idle Stop System
122
Component Parts of Engine System
125
Cooling System
127
Layout Drawing of Cooling System
127
Fan Speed Control System of Fan Clutch
129
Engine Output Control System of Fan Clutch
131
Component Parts of Cooling System
133
Control System
134
Layout Drawing of Control System
134
Machine Monitor System
137
Komtrax System
139
Component Parts of Control System
140
Pump Controller
155
Can Terminating Resistor
159
Resistor for Pc-Epc Valve
159
Engine Controller
160
Fuel Control Dial
164
Fuel Feed Pump
166
Hydraulic System
167
Layout Drawing of Hydraulic System
167
Clss
171
Structure of Clss
171
Operation of Unload Valve and Ls Pressure
173
Pump Swash Plate Angle (Oil Flow) Control
174
Pressure Compensation Control
187
Engine and Pump Combined Control System
190
Engine and Pump Combined Control System Diagram
190
Function of Engine and Pump Combined Control System
191
Pump and Valve Control System
196
Pump and Valve Control System Diagram
196
Function of Pump and Valve Control System
197
Component Parts of Hydraulic System
199
Hydraulic Tank
199
Main Pump
202
Work Equipment System
285
Layout Drawing of Work Equipment System
285
One-Touch Power Maximizing System
289
Machine Push-Up System
291
Ppc Lock System
293
Work Equipment and Travel Automatic Lock System
294
Oil Flow Adjuster System for Attachment
296
Component Parts of Work Equipment System
298
Swing System
316
Layout Drawing of Swing System
316
Swing Control System Diagram
320
Component Parts of Swing System
324
Travel System
342
Layout Drawing of Travel System
342
Travel Control System Diagram
346
Component Parts of Travel System
348
Undercarriage and Frame
369
Layout Drawing of Undercarriage
369
Work Equipment
370
Structure of Work Equipment
370
Function of Work Equipment
371
Work Equipment Clearance Adjustment Shim
372
Bucket Clearance Adjustment Shim
373
Cab and Its Attachments
374
Rops Cab
374
Cab Mount
375
Cab Tipping Stopper
376
20 Standard Value Table
377
Standard Value Table
378
Abbreviation List
379
Standard Value Table for Engine
385
Standard Value Table for Engine: Pc500Lc-10R
385
Standard Value Table for Machine
389
Standard Value Table for Machine: Pc500Lc-10R
389
Machine Posture and Procedure for Measuring Performance
403
30 Testing and Adjusting
407
Testing and Adjusting
408
Abbreviation List
411
Related Information on Testing and Adjusting
417
Tools for Testing and Adjusting
417
Sketch of Tools for Testing and Adjusting
422
Engine and Cooling System
424
Test Engine Speed
424
Method for Testing Engine Speed
424
Test Boost Pressure
427
Method for Testing Boost Pressure on Machine Monitor
427
Method for Testing Boost Pressure
428
Test Exhaust Gas Temperature
430
Method for Testing Exhaust Gas Temperature
430
Test Exhaust Gas Color
432
Method for Testing Exhaust Gas Color by Handy Smoke Checker
432
Method for Testing Exhaust Gas Color by Smoke Meter
433
Test and Adjust Valve Clearance
434
Method for Testing Valve Clearance
434
Method for Adjusting Valve Clearance
436
Test Compression Pressure
437
Method for Testing Compression Pressure
437
Test Blowby Pressure
440
Method for Testing Blowby Pressure by Testing Tool
441
Test Engine Oil Pressure
443
Method for Testing Engine Oil Pressure by Machine Monitor
443
Method for Testing Engine Oil Pressure by Testing Tool
443
Test Fuel Pressure
445
Method for Testing Fuel Pressure
445
Test Fuel Return Rate and Leakage
447
Bleed Air from Fuel System
450
Method for Bleeding Air from Fuel System
450
Test Fuel Circuit for Leakage
453
Method for Testing Fuel Circuit for Leakage
453
Handle Cylinder Cut-Out Mode Operation
455
Handle No-Injection Cranking Operation
456
Test Fan Belt
457
Method for Testing of Fan Belt
457
Test Alternator Belt
458
Method for Testing Alternator Belt
458
Test Automatic Tensioner
460
Method for Testing Automatic Tensioner
460
Test Cooling Fan Speed
462
Method for Testing Cooling Fan Speed
462
Power Train
463
Test Swing Circle Bearing Clearance
463
Method for Testing Swing Circle Bearing Clearance
463
Undercarriage and Frame
464
Test and Adjust Track Tension
464
Method for Testing Track Tension
464
Method for Adjusting Track Tension
464
Hydraulic System
466
Release Remaining Pressure from Hydraulic System
466
Method for Releasing Remaining Pressure from Hydraulic Tank
466
Method for Releasing Remaining Pressure in Hydraulic Cylinder Circuit
466
Method for Releasing Remaining Pressure from Swing Motor Circuit
468
Method for Releasing Remaining Pressure from Travel Motor Circuit
468
Method for Testing Oil Pressure in Work Equipment, Swing, and Travel Circuits
470
Method for Adjusting Oil Pressure in Work Equipment, Swing, and Travel Circuits
477
Test Oil Pressure of Control Circuit
480
Method for Testing Oil Pressure of Control Circuit
480
Test and Adjust Oil Pressure in Pump Pc Control Circuit
482
Test Pc Valve Outlet Pressure (Servo Piston Inlet Pressure)
482
Test Pc-Epc Valve Outlet Pressure
483
Method for Adjusting Oil Pressure in Pump Pc Control Circuit
484
Test and Adjust Oil Pressure in Pump Ls Control Circuit
486
Method for Testing Ls Differential Pressure by Machine Monitor
486
Method for Testing Ls Differential Pressure
488
Method for Testing Ls-Epc Valve Outlet Pressure
490
Method for Adjusting Ls Valve
491
Test Outlet Pressure of Solenoid Valve
492
Method for Testing Outlet Pressure of Solenoid Valve
492
Operating Condition of Solenoid Valve
493
Test Ppc Valve Outlet Pressure
496
Method for Testing Ppc Valve Outlet Pressure
496
Adjust Work Equipment and Swing Ppc Valves
499
Method for Adjusting Play of Work Equipment and Swing Ppc Valves
499
Test the Parts Causing Hydraulic Drift in Work Equipment
500
Method for Testing the Parts Causing Hydraulic Drift of Boom Cylinder and Bucket Cylinder
500
Method for Testing the Parts Causing Hydraulic Drift of Arm Cylinder
500
Method for Testing the Parts Causing Hydraulic Drift of Ppc Valve
501
Test Oil Leakage
502
Method for Testing Oil Leakage from Boom Cylinder
502
Method for Testing Oil Leakage from Arm Cylinder
502
Method for Testing Oil Leakage from Bucket Cylinder
503
Method for Testing Oil Leakage from Swing Motor
503
Method for Testing Oil Leakage from Travel Motor
504
Bleed Air from Hydraulic Circuit
505
Method for Bleeding Air from Hydraulic Circuit
507
Cab and Its Attachments
510
Test Cab Tipping Stopper
510
Method for Testing Cab Tipping Stopper
510
Method for Adjusting Mirrors
511
Procedure for Adjusting Machine Left Front Mirror (A)
511
Procedure for Adjusting Regular Position of Machine Left Front Mirror (A)
512
Procedure for Adjusting Machine Right Front Mirror (B)
513
Procedure for Adjusting Regular Position of Machine Right Front Mirror (B)
514
Procedure for Adjusting Machine Right Side Mirror (C)
516
Procedure for Adjusting Machine Rear Counterweight Mirror (D)
517
Electrical System
518
Set and Operate Machine Monitor
518
Operator Mode
521
Display Function of Technician Identification Status Screen
521
Display Function of Operator Identification Input Screen
521
Checking Function by Lcd (Liquid Crystal Display)
522
Checking Function of Service Meter
523
Method for Setting Usage Limitation and Changing Password
523
Service Mode
525
Method for Operating Service Mode
525
Method for Checking Pre-Defined Monitoring Information
528
Method for Checking Self-Define Monitoring Information
531
Abnormality Record Menu
539
Method for Confirming Maintenance Record
543
Method for Operating Maintenance Mode Setting
545
Method for Operating Phone Number Entry Setting
549
Default Menu
550
Diagnostic Tests Menu
558
Adjustment Menu
560
Method for Performing No-Injection Cranking
573
Komtrax Settings Menu
574
Method for Displaying Service Message
577
Method for Starting up Komtrax Terminal
579
Adjust Rearview Camera Angle
584
Method for Adjusting Rear View Camera Angle
584
Handle Voltage Circuit of Engine Controller
587
Handle Battery Disconnect Switch
588
Test Diodes
589
Method for Testing Diode Using Digital Tester
589
Method for Testing Diode Using Analog Tester
589
Pm CLINIC
590
Pm CLINIC SERVICE
590
Pm CLINIC CHECK SHEET: PC500LC-10R
591
Maintenance Standard
606
Abbreviation List
607
Engine and Cooling System
613
Maintenance Standard of Engine Mount
613
Maintenance Standard of Cooling System
614
Power Train
615
Maintenance Standard of Swing Circle
615
Maintenance Standard of Swing Machinery
617
Maintenance Standard of Final Drive
619
Maintenance Standard of Sprocket
621
Maintenance Standard of Sprocket Tooth Profile Full-Scale Drawing
622
Undercarriage and Frame
624
Maintenance Standard of Track Frame and Idler Cushion
624
Maintenance Standard of Idler
626
Maintenance Standard of Track Roller
628
Maintenance Standard of Carrier Roller
630
Maintenance Standard of Track Shoe
631
Maintenance Standard of Triple Shoe
634
Hydraulic System
635
Maintenance Standard of Main Pump
635
Maintenance Standard of Swing Motor
637
Maintenance Standard of Travel Motor
640
Maintenance Standard of Control Valve
643
Maintenance Standard of Work Equipment and Swing Ppc Valve
654
Maintenance Standard of Travel Ppc Valve
657
Maintenance Standard of 1St-Line Attachment Ppc Valve (with Epc Valve)
660
Maintenance Standard of Epc Valve of 1St-Line Attachment Ppc Valve
662
Maintenance Standard of Solenoid Valve
664
Maintenance Standard of Attachment Circuit Selector Valve
665
Maintenance Standard of Center Swivel Joint
666
Work Equipment
667
Maintenance Standard of Work Equipment Linkage
667
Dimension of Arm
672
Dimensions of Bucket
674
Maintenance Standard of Boom Cylinder
676
Maintenance Standard of Arm Cylinder
677
Maintenance Standard of Bucket Cylinder
678
Circuit Diagrams
680
Abbreviation List
681
Hydraulic Circuit Diagram
687
Symbols Used in Hydraulic Circuit Diagram
687
Hydraulic Circuit Diagram (When Boom Is Raised and Upper Structure Is Swung to Left)
695
Hydraulic Circuit Diagram (2/2)
697
Electrical Circuit Diagram
705
Electrical Circuit Diagram (1/7)
707
Electrical Circuit Diagram (2/7)
709
Electrical Circuit Diagram (3/7)
711
Electrical Circuit Diagram (4/7)
713
Electrical Circuit Diagram (5/7)
715
Electrical Circuit Diagram (6/7)
717
Electrical Circuit Diagram (7/7)
717
Connector and Wiring Harness Chart (1/15)
719
Connector and Wiring Harness Chart (2/15)
721
Connector and Wiring Harness Chart (3/15)
723
Connector and Wiring Harness Chart (4/15)
725
Connector and Wiring Harness Chart (5/15)
727
Connector and Wiring Harness Chart (6/15)
729
Connector and Wiring Harness Chart (7/15)
731
Connector and Wiring Harness Chart (8/15)
733
Connector and Wiring Harness Chart (9/15)
735
Connector and Wiring Harness Chart (10/15)
735
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