Komatsu HD465-10739 Manuals

Manuals and User Guides for Komatsu HD465-10739. We have 1 Komatsu HD465-10739 manual available for free PDF download: Operation & Maintenance Manual

Komatsu HD465-10739 Operation & Maintenance Manual

Komatsu HD465-10739 Operation & Maintenance Manual (417 pages)

Dump truck

Brand: Komatsu | Category: Compact Loader | Size: 9.96 MB

Table of Contents

Table of Contents

9
Important Safety Information

15
- Safety
  15
- Safety Labels
  18
- Position for Attaching Safety Labels
  19
- Safety Labels
  20
- Ensuring Safe Operation
  25
- General Precautions Common to Operation and Maintenance
  25
- Inspecting Machine
  25
- Precautions before Starting Operation
  25
- Precautions Regarding Safety-Related Equipment
  25
- Preparations for Safe Operation
  25
- Understanding the Machine
  25
- Wear Well-Fitting Clothes and Protective Equipment
  25
- If any Problem Is Found
  26
- Keep Machine Clean
  26
- Precautions Inside Operator's Compartment
  26
- Provide Fire Extinguisher and First Aid Kit
  26
- Action if Fire Occurs
  27
- Fire Prevention
  27
- Precautions to Prevent Fire
  27
- No Jumping on or off Machine
  28
- No People on Dump Body
  28
- Precautions When Getting on or off Machine
  28
- Use Handrails and Steps When Getting on or off Machine
  28
- Emergency Exit from Operator's Cab
  29
- Precautions When Leaving Machine
  29
- Precautions When Standing up from Operator's Seat
  29
- Do Not Get Caught in Dump Body
  30
- Precautions Related to Protective Structures
  30
- Unauthorized Modification
  30
- Precautions Related to Attachments and Options
  31
- Precautions When Running Engine Inside Building
  31
- Do Not Go Close to High-Voltage Cables
  32
- Investigate and Confirm Jobsite Conditions
  32
- Precautions for Jobsite
  32
- Precautions for Operation
  32
- Working on Loose Ground
  32
- Beware of Asbestos Dust
  33
- Checking Signs and Signalman's Signals
  33
- Ensure Good Visibility
  33
- Checks before Starting Engine
  34
- Starting Engine
  34
- Use Warning Tags
  34
- Precautions in Cold Areas
  35
- Precautions When Starting Engine
  35
- Starting with Booster Cables
  35
- Checks before Operation
  36
- Operation
  36
- Precautions When Traveling in Forward or Reverse
  36
- Precautions When Operating
  37
- Precautions When Traveling
  37
- Traveling on Slopes
  37
- Precautions When Loading Dump Body
  38
- Precautions When Operating Dump Body
  38
- Traveling on Snow-Covered or Frozen Surfaces
  38
- Parking Machine
  39
- Loading and Unloading
  40
- Transportation
  40
- Towing
  41
- When Towing
  41
- Appoint Leader When Working with Others
  42
- Display Warning Tag During Inspection and Maintenance
  42
- Keep Workplace Clean and Tidy
  42
- Only Authorized Personnel
  42
- Precautions before Starting Inspection and Maintenance
  42
- Precautions for Maintenance
  42
- Select Suitable Place for Inspection and Maintenance
  42
- Two Workers for Maintenance When Engine Is Running
  44
- Installing, Removing, or Storing Attachments
  45
- Precautions When Working at High Places
  45
- Precautions When Working under Machine
  45
- Proper Tools
  45
- Handling Battery
  46
- Precautions for Inspection and Maintenance
  46
- Precautions When Welding
  46
- Precautions When Using Hammer
  47
- Precautions with High-Temperature Coolant
  47
- Precautions with High-Temperature Oil
  47
- Handling High-Pressure Hoses and Piping
  48
- Noise
  48
- Precautions with High-Pressure Fuel
  48
- Precautions with High-Pressure Oil
  48
- Disposing of Waste Materials
  49
- Handling Suspension Cylinder, Accumulator, Gas Spring
  49
- Maintenance of Air Conditioner
  49
- Method of Selecting Window Washer Fluid
  49
- Precautions with Compressed Air
  49
- Periodic Replacement of Safety Critical Parts
  50
- Handling Tires
  51
- Tires
  51
- Precautions When Storing Tires
  52
- General View
  55
- General View of Machine
  55
- Operation
  55
- General View of Controls and Gauges
  56
- Dashboard
  57
- Explanation of Components
  58
- General View of Machine
  58
- Operator's Cab
  61
- Control Levers and Pedals
  63
- Machine Monitor
  69
- Display of Character Display
  82
- Other Functions of Character Display
  86
- Switches
  90
- Body Pivot Pin
  100
- Dust Indicator
  101
- Location of Fire Extinguisher
  101
- Fuses
  102
- Car Radio
  105
- Car Stereo
  107
- Air Conditioner
  112
- Check before Starting Engine
  117
- Operation
  117
- Starting Engine
  144
- Operations, Checks after Starting Engine
  147
- Stopping Engine
  148
- Moving Machine off (Forward, Reverse), Stopping
  149
- Shifting Gear
  155
- Traveling Downhill
  157
- Loading Operations
  170
- Steering the Machine
  170
- Dump Operations
  171
- Precautions for Operation
  173
- Checks after Completion of Work
  174
- Parking Machine
  174
- Checks after Stopping Engine
  175
- Locking
  175
- Handling Tires
  176
- Determining and Maintaining Travel Road
  180
- Determining Travel Road
  180
- Maintaining Travel Road
  180
- Examination an Confirmation of Worksite
  181
- Working on Loose Ground
  181
- Worksite
  181
- Confirmation of Mark
  182
- Do Not Go Close to High-Voltage Cable
  182
- Ensure Good Visibility
  182
- Precautions When Transporting
  183
- Steps for Transportation
  183
- Transportation
  183
- Method of Securing Machine
  184
- Method of Lifting Machine
  185
- Cold Weather Operation
  188
- Precautions for Low Temperature
  188
- After Cold Weather
  190
- Precautions after Completion of Work
  190
- After Storage
  191
- Before Storage
  191
- During Storage
  191
- Long-Term Storage
  191
- Precautions before Traveling after Long-Term Storage
  191
- After Running out of Fuel
  192
- If Transmission Has Trouble
  192
- Troubleshooting
  192
- Method of Lowering Dump Body in Emergency
  193
- Method of Towing Machine
  194
- If Battery Is Discharged
  198
- Action if Fire Occurs
  202
- Other Trouble
  203
- Guides to Maintenance
  211
- Maintenance
  211
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  219
- Secondary Materials for Operation
  219
- Outline of Electric System
  223
- Wear Parts
  224
- Wear Parts List
  224
- Recommended Fuel, Coolant, and Lubricant
  225
- Use of Fuel, Coolant and Lubricants According to Ambient Temperature
  226
- Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
  227
- Standard Tightening Torques for Bolts and Nuts
  228
- Torque List
  228
- Periodic Replacement of Safety Critical Parts
  229
- Safety Critical Parts
  229
Maintenance Schedule Chart

230
- Change Oil in Differential Case
  232
- Change Oil in Final Drive Case
  232
- Change Oil in Steering, Hoist Oil Tank
  232
- Change Oil in Transmission Case, Brake Sub Tank
  232
- Initial 250 Hours Service (Only after the First 250 Hours)
  232
- Replace Steering, Hoist Oil Tank Filter Element
  232
- Replace Transmission and Rear Brake Cooling Oil Filter Element
  232
- Replace Transmission Valve Oil Filter Element
  232
- Service Procedure
  232
- Check, Clean or Replace Air Cleaner
  233
- When Required
  233
- Clean Inside of Cooling System
  239
- Check Level of Window Washer Fluid, Add Fluid
  242
- Clean Air Conditioner Air Filter
  242
- Check Refrigerant (Gas) Level
  243
- Check Dump Body
  244
- Check Length of Suspension Cylinder, Check Oil Level
  245
- Bleeding Air from Fuel Circuit
  247
- Bleed Air from Rear Brake
  250
- Bleed Air from Front Brake
  251
- Bleed Air from Parking Brake
  252
- Clean, Check Radiator Fins and after Cooler Fins
  253
- Check Play of Output Coupling of Output Shaft
  254
- Selection and Inspection of Tires
  255
- Check before Starting
  258
- Check Oil Level in Differential Case, Add Oil
  259
- Check Oil Level in Final Drive Case, Add Oil
  259
- Every 250 Hours Service
  259
- Lubrication
  260
- Check Drive Shaft
  261
- Check Level of Battery Electrolyte
  262
- Clean Breathers
  265
- Check Frame
  266
- Check Braking Capacity of Foot Brake
  267
- Check Braking Capacity of Retarder Brake
  268
- Check Braking Capacity of Parking Brake
  269
- Check, Clean Automatic Suspension
  270
- Check of Accumulator Gas Pressure
  271
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  272
- Every 500 Hours Service
  272
- Replace Fuel Prefilter Cartridge
  273
- Replace Fuel Main Filter Cartridge
  275
- Replace Transmission Valve Oil Filter Element
  277
- Check Wear of Front Disc Brake Pads
  278
- Check Fan Belt for Wear and Replace
  279
- Check, Replace Compressor Drive Belt for Alternator, Air Conditioner
  281
- Change Oil in Transmission Case, Brake Sub Tank, Wash Strainer
  282
- Every 1000 Hours Service
  282
- Replace Transmission and Rear Brake Cooling Oil Filter Element
  285
- Replace Brake Oil Filter Element
  286
- Lubrication
  287
- Check Wear of Rear Brake Disc
  288
- Recover Oil Leaking from Floating Seal
  289
- Check of Engine Air Intake Piping Clamps for Looseness
  290
- Check, Grease Compressor Drive Belt Tension Pulley Assembly for Alternator, Air Conditioner
  290
- Every 2000 Hours Service
  291
- Replace Steering, Hoist Oil Tank Filter Element
  291
- Change Oil in Final Drive Case
  292
- Clean Hydraulic Tank Strainer
  292
- Change Oil in Differential Case
  293
- Clean Differential Case Breather
  293
- Check Accumulator Gas Pressure
  294
- Check Alternator
  294
- Check Front Wheel Bearing
  294
- Check Rear Wheel Bearing
  294
- Check, Adjust Engine Valve Clearance
  294
- Change Oil in Steering, Hoist Oil Tank
  295
- Every 4000 Hours Service
  295
- Lubricate Drive Shaft
  295
- Check Accumulator
  296
- Check Fan Pulley and Tension Pulley
  296
- Check Starting Motor
  296
- Check Water Pump
  296
- Checking for Looseness of High-Pressure Clamp, Hardening of Rubber
  297
- Checking for Missing Fuel Spray Prevention Cap, Hardening of Rubber
  298
- Every 8000 Hours Service
  299
- Overhaul Starting Motor and Alternator
  299
- Replace Fuel Spray Prevention Cap
  299
- Replace High-Pressure Piping Clamp
  299
- Check, Replace Steering a Arm Mounting Bolt
  300
- Every 15000 Hours Service
  300
- Specifications
  303
- Attachments, Options
  307
- Selecting Dump Body
  307
- Explanation of Components
  308
- Handling Tachograph (Tco20-90W)
  308
- Method of Use
  310
- Handling Air Suspension Seat
  314
- Operator's Seat Adjustment
  314
- Removal and Installation of Headrest
  318
- Explanation of Components
  319
- Handling Automatic Spin Regulator (Asr)
  319
- Actuation of Asr System
  320
- Precaution When Using Asr System
  320
- Troubleshooting
  321
- Bleeding Air from Asr Circuit
  322
- Explanation of Components
  323
- Handling Anti Skid Brake System (Abs)
  323
- Abs System Check after Starting Engine
  324
- Operation of Abs
  325
- Precaution When Using Abs System
  325
- Troubleshooting
  326
- HANDLING PAYLOAD METER (KOMTRAX Plus BUILT-IN TYPE)
  327
- Outline of System
  327
- Normal Operation Display
  328
- External Display Lamps
  330
- Performing Calibration
  331
- Data Stored in Payload Meter
  332
- Procedure When Downloading
  334
- Machine ID, Open ID
  338
- Others
  340
- Payload (Cycle Data Item)
  340
- Service Functions
  340
- Handling Payload Meter II (Card Type)
  341
- Method of Using Accurately
  342
- General Locations
  343
- Content of Display (Controller, External Display Lamps)
  348
- External Display Lamps
  352
- Details of Data Stored in Memory of Payload Meter
  354
- Operation of Switches
  359
- Problem and Warning Display (Error Code)
  380
- When Error Code F-09 Is Displayed (Procedure for Replacing Battery)
  387
- Operation When Error Code F.cal Is Displayed or Controller Has Been Replaced
  390
- Name and Functon of each Part of Rear View Monitor
  393
- Use of Rear View Monitor
  393
- Cautions When Using Rear View Monitor
  396
- Setting of Rear View Monitor
  396
- Connecting External Power Source
  397
- External Power Source Type Electric Heater
  397
- Socket for Engine Heater
  397
- Restarting Engine
  398
- Handling External Power Source Type Electric Heater
  399
- Handling Dumping Counter
  405
- Handling Battery Isolator
  406
- HANDLING MACHINES EQUIPPED with KOMTRAX Plus
  408
- KOMTRAX Plus and COMMUNICATIONS TERMINAL INSTALLED
  408
- KOMTRAX Plus INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED
  408
- Procedure When Downloading
  409
- Check before Starting
  410
- Index
  414

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