Komatsu HD1500 Manuals

Manuals and User Guides for Komatsu HD1500. We have 1 Komatsu HD1500 manual available for free PDF download: Operation & Maintenance Manual

Komatsu HD1500 Operation & Maintenance Manual (178 pages)

DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 1 MB

Table of Contents
7
Table of Contents
8
Truck Model Illustration
15
About this Manual
16
Safety
29
Safety Rules
29
Safety Features
29
Clothing and Personal Items
29
Unauthorized Modification
29
Leaving the Operator's Seat
29
Mounting and Dismounting
30
Fire Prevention for Fuel and Oil
30
Precautions with High Temperature Fluids
30
Asbestos Dust Hazard Prevention
30
Prevention of Injury by Work Equipment
31
Fire Extinguisher and First Aid Kit
31
Precautions for ROPS
31
Precautions for Attachments
31
Haul Roads
32
Precautions During Operation
32
Before Starting the Engine
32
Fire Prevention
33
Preparing for Operation
33
Ventilation in Enclosed Areas
33
In Operator's Cab - before Starting the Engine
33
Mirrors, Windows, and Lights
33
Operating the Machine
34
When Starting the Engine
34
Precautions for Starting Machine
34
Truck Operation - General
34
Traveling
35
Traveling in Reverse
35
Traveling on Slopes
35
Ensure Good Visibility
35
Operate Carefully on Snow
36
Avoid Damage to Dump Body
36
Driving Near High Voltage Cables
36
When Dumping
36
Working on Loose Ground
36
Loading the Body
36
Parking the Machine
36
Towing
37
Working Near Batteries
37
Battery Hazard Prevention
37
Starting with Booster Cables
37
Precautions for Maintenance
38
Before Performing Maintenance
38
Warning Tag
38
Proper Tools
38
Stopping the Engine before Service
38
Securing the Dump Body
38
During Maintenance
40
Personnel
40
Attachments
40
Working under the Machine
40
Keep the Machine Clean
40
Rules to Follow When Adding Fuel or Oil
40
Radiator Water Level
40
Use of Lighting
40
Precautions with the Battery
41
Handling High Pressure Hoses
41
Precautions with High Pressure Oil
41
Precautions When Performing Maintenance Near High Temperature or High Pressure
41
Rotating Fan and Belts
41
Waste Materials
41
Tires
42
Storing Tires after Removal
42
When Repairs Are Necessary
43
Additional Job Site Rules
44
Warnings and Cautions
45
Operating Instructions
51
Preparing for Operation
51
Safety Is Thinking Ahead
51
At the Truck - Ground Level Walk Around Inspection
51
Engine Start-Up Safety Practices
54
Emergency Steering System
55
Operation
55
Pre-Operation Testing
55
After the Engine Has Started
56
Machine Operation Safety Precautions
59
Loading
59
Hauling
60
Retarder Operation
60
Passing
61
Dumping
61
Raising the Dump Body
62
Lowering the Dump Body
63
Safe Parking
63
Shutdown Procedure
63
Sudden Loss of Engine Power
64
Emergency Steering and Braking
64
Disabled Truck Dumping
64
Hookup
64
Raising the Body
64
Lowering the Body
65
Disabled Truck Steering and Braking
66
Towing
68
Operator Cab and Controls
71
Steering Wheel and Controls
72
Horn Button
72
Telescope Lock Ring
72
Tilt Wheel Lever
72
Turn Signal / Headlight Dimmer
72
Windshield Wiper / Washer Control
73
Retarder Control Lever
73
Service Brake Pedal
73
Accelerator (Throttle) Pedal
74
Instrument Panel
74
Defroster Vent Control Switch
74
Fan Control Knob
74
Temperature Control Knob
74
Air Conditioner Control Switch
75
Heater/Air Conditioner Vents
75
Retarding Capacity Chart
75
Radio Speakers
76
MOM Display Screen
76
MOM Dimmer Switch
76
Warning Alarm Buzzer
76
Cab Radio
76
PMC Interface Connector
76
Air Cleaner Vacuum Gauges
76
Payload Meter
76
Windshield Wipers
76
Center Console
77
Transmission Range Selector
78
Control Switches
79
Shift Limiter Switch
79
F1 Start Switch
79
Hoist Control Lever
79
Parking Brake Switch
79
Brake Lock Switch
80
LH Window Control Switch
80
RH Window Control Switch
80
Ash Tray
80
Lighter
80
Passenger Seat W/Safety Belt
80
Operator Seat
80
Adjustment
81
Instrument Panel and Indicators
82
Keyswitch
83
Auxiliary Brake Switch
83
RH Control/Indicator Panel (Pod)
84
Center Display Panel
84
LH Control/Indicator Panel (Pod)
84
Ladder Light Switch
84
Head Light Switch
84
Backup/Deck Light Switch
84
RH Control/Indicator Panel (Pod)
85
Hazard Warning Lights Switch
85
Automatic Idle Selector Switch (AISS)
85
Transmission Oil Temperature
92
Service Brakes Applied
92
Maintenance Monitor
92
Transmission Oil Filters
92
Lamp Test
93
Low Brake Pressure
93
Lateral Slope Warning
93
Crankcase Pressure
93
Panel Dimmer Switch
93
Engine Oil Pressure
93
Central Warning Lamp
93
Ac/Heater Vent
94
Rear of Operator Cab
94
Quantum™ Fuel System Diagnostics
97
Determining Fault Codes
97
Exiting the Diagnostics Mode
98
Message for Operation and Maintenance ("Mom")
99
Truck Condition
99
Production Data During Operation - (Information from the Payload Meter)
99
Transmission Response with Fault Codes
103
Idle Validation Feature
104
Center Electronic Display Panel
104
Action Code Display
104
Cancellation of Action Code
105
Lubrication and Service
107
Coolant Specifications
107
Unacceptable Practices
107
Quick Fill Service Center
107
10 Hour (Daily) Inspection
109
250 Hour Inspection
111
1000 Hour Inspection
114
2000 Hour Inspection
115
5000 Hour Inspection
116
Radiator Fill Procedure
117
Transmission Oil Level Check
117
Hydraulic Tank Service
117
Filling Instructions
117
Hydraulic Tank Service
118
Steering Circuit Filter
119
Removal
119
Installation
119
Hydraulic Tank Breather
120
Cleaning
120
Lincoln Automatic Lubrication System
121
System Operation
124
System Priming
125
System Checkout
126
Pressure Reducer Adjustment
126
24 VDC Solid State Timer Check
127
24 VDC Solid State Timer Adjustment
128
Injectors (SL-1)
128
Injector Adjustment
128
Pump Cycle Timer (Flasher Timer)
129
Pump Cycle Timer (Flasher Timer) Installation
129
Pump Cycle Timer (Flasher Timer) Adjustment
129
System Troubleshooting Chart
131
Reservoir Fill Procedure
133
Lubricant Required for System
133
Fill Procedure
133
Preventive Maintenance Procedures
134
Daily Lubrication System Inspection
134
250 Hour Inspection
134
Setting the Default Display
173
Adjusting Display Brightness
173

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Komatsu HD1500 Operation & Maintenance Manual (178 pages)

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