User Manuals: Komatsu GALEO PC40MR-2 Excavator

Manuals and User Guides for Komatsu GALEO PC40MR-2 Excavator. We have 1 Komatsu GALEO PC40MR-2 Excavator manual available for free PDF download: Operation & Maintenance Manual

Komatsu GALEO PC40MR-2 Operation & Maintenance Manual

Komatsu GALEO PC40MR-2 Operation & Maintenance Manual (265 pages)

HYDRAULIC EXCAVATOR

Brand: Komatsu | Category: Excavators | Size: 7 MB

Table of Contents

Your Machine Serial Numbers and Distributor

12
Safety Information

17
- Safety
  18
- Location of Safety Labels
  19
- Safety Labels
  19
- Safety Labels
  20
- Fire Extinguisher and First Aid Kit
  26
- If Abnormalities Are Found
  26
- Safety Information
  26
- Safety Rules
  26
- Working Wear and Personal Protective Items
  26
- Keep Machine Clean
  27
- Keep Operator's Compartment Clean
  27
- Leaving Operator's Seat with Lock
  27
- Safety Equipment
  27
- Handrails and Steps
  28
- Mounting and Dismounting
  28
- No Persons on Attachments
  28
- Burn Prevention
  29
- Fire Prevention and Explosion Prevention
  29
- Action if Fire Occurs
  30
- Windshield Washer Fluid
  30
- Cautions Related to ROPS (Rollover Protection System)
  31
- Falling Objects, Flying Objects and Intruding Objects Prevention
  31
- Attachment Combinations
  32
- Attachment Installation
  32
- Cab Widow Glasses
  32
- Safety at Jobsite
  32
- Unauthorized Modifications
  32
- Working on Loose Ground
  32
- Distance to High Voltage Cables
  33
- Ensure Good Visibility
  33
- Asbestos Dust Hazard Prevention
  34
- Emergency Exit from Operator's Cab
  34
- Signalman's Signal and Signs
  34
- Ventilation for Enclosed Area
  34
- Checks before Starting Engine
  35
- Safety Machine Operation
  35
- Starting Engine
  35
- Safety Rules for Starting Engine
  36
- Starting Engine in Cold Weather
  36
- Checks before Operation
  37
- Operation
  37
- Safety Rules for Changing Machine Directions
  37
- Safety Rules for Traveling
  38
- Traveling on Slopes
  39
- Operations on Slopes
  40
- Prohibited Operations
  40
- Operations on Snow
  42
- Parking Machine
  42
- Loading and Unloading
  43
- Shipping the Machine
  43
- Transportation
  43
- Battery
  44
- Battery Hazard Prevention
  44
- Starting Engine with Booster Cables
  45
- Safety Rules for Towing
  46
- Towing
  46
- Lifting Objects with Bucket
  47
- Safety Rules for Lifting Objects
  47
- Appoint Leader When Working with Others
  48
- Keep Work Place Clean and Tidy
  48
- Operation
  48
- Safety Maintenance Information
  48
- Warning Tag
  48
- Stop Engine before Carrying out Maintenance
  49
- Cautions for Opening (Tilting) Floor
  50
- Personnel
  51
- Proper Tools
  51
- Two Workers for Maintenance When Engine Is Running
  51
- Attachments
  52
- Noise
  52
- Welding Works
  52
- When Using Hammer
  52
- Work under the Machine
  52
- Do Not Disassemble Recoil Springs
  53
- Removing Battery Terminals
  53
- Safety First When Using High-Pressure Grease to Adjust Track Tension
  53
- Safety Rules for High-Pressure Oil
  53
- Air Conditioner Maintenance
  54
- Compressed Air
  54
- Periodic Replacement of Safety Critical Parts
  54
- Safety Handling High-Pressure Hoses
  54
- Waste Materials
  54
- Machine View Illustrations
  57
- Overall Machine View
  57
- Controls and Gauges
  58
- Detailed Controls and Gauges
  59
- Monitoring System
  59
- Switches
  67
- Control Levers and Pedals
  71
- Windshield
  77
- Sliding Door
  81
- Sliding Window
  81
- Emergency Escape Hammer
  82
- Cover with Lock
  83
- Cooling Cover
  84
- Engine Rear Cover
  84
- Mud Cover
  85
- Method of Opening (Tilting) Floor
  86
- Fuse
  91
- Block Fuse
  92
- Auxiliary Electric Power
  93
- Grease Gun Holder
  94
- Operation Manual Storage
  94
- Tool Box
  94
- Before Starting Engine
  95
- Machine Operations and Controls
  95
- Starting Engine
  109
- After Starting Engine
  113
- Stopping the Engine
  116
- Machine Operation
  117
- Steering the Machine
  122
- Swinging
  124
- Work Equipment Controls and Operations
  125
- Prohibited Operations
  127
- General Operation Information
  129
- Traveling on Slopes
  130
- Escape from Mud
  132
- Work Possible Using Compact Hydraulic Excavator
  133
- Bucket Replacement
  135
- Parking Machine
  136
- Check after Shut off Engine
  137
- Machine Inspection after Daily Work
  137
- Locking
  138
- Rubber Shoes and Road Liners
  139
- Transportation
  144
- Transportation Procedure
  144
- Loading and Unloading with Trailer
  145
- Lifting Machine
  151
- Cold Weather Operation
  154
- Cold Weather Operation Information
  154
- Cab Heater in Cold Weather
  155
- After Cold Weather Season
  156
- After Daily Work Completion
  156
- Before Storage
  157
- Long Term Storage
  157
- After Storage
  158
- During Storage
  158
- Phenomena that Are Not Failures
  159
- Running out of Fuel
  159
- Troubles and Actions
  159
- Severe Job Condition
  160
- Towing the Machine
  160
- Discharged Battery
  161
- Other Trouble
  165
- Maintenance
  171
- Maintenance Information
  171
- Handling Oil, Fuel, Coolant, and Performing Oil Clinic
  173
- Lubricants, Coolant and Filters
  173
- Electric System Maintenance
  176
- Handling Hydraulic System
  177
- Wear Parts
  178
- Wear Parts List
  178
- Lubricants, Fuel and Coolant Specifications
  179
- Tightening Torque List
  183
- Tightening Torque Specifications
  183
- Safety Critical Parts
  184
- Safety Critical Parts List
  184
Maintenance Schedule

185
- Maintenance Interval for Hydraulic Breaker
  186
- Maintenance Schedule
  186
- Check, Clean and Replace Air Cleaner Element
  187
- Maintenance Procedure
  187
- When Required
  187
- Clean Inside of Cooling System
  192
- Check Level of Battery Electrolyte
  195
- Clean Water Separator Element
  197
- Drain Water and Sediment from Fuel Tank
  197
- CHECK and TIGHTEN TRACK SHOE BOLTS (Machine Equipped with Road Liner, Steel Shoe)
  198
- CHECK and ADJUST TRACK TENSION (Machine Equipped with Road Liner, Steel Shoe)
  199
- CHECK, RUBBER SHOES or ROAD LINERS (Mechine Equipped with Rubber Shoes, Road Liner)
  201
- CHECK and ADJUST RUBBER SHOE TENSION (Machine Equipped with Rubber Shoes)
  203
- REPLACE RUBBER SHOES (Machine Equipped with Rubber Shoes)
  205
- REPLACE ROAD LINERS (Machine Equipped with Road Liner)
  207
- Replace Bucket Teeth
  208
- Check Window Washer Fluid Level, Add Fluid
  211
- Check, Clean and Lubricate Cab Slide Door Rail and Roller
  212
- Lubricating
  212
- Bleeding Air from Hydraulic System
  213
- Check before Starting
  215
- Checks before Starting
  215
- Every 500 Hours Maintenance
  216
- Lubricating
  216
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  219
- Replace Fuel Filter Cartridge
  220
- Check Oil Level in Final Drive Case, Add Oil
  222
- Clean and Inspect Radiator Fins and Oil Cooler Fins
  223
- Check and Adjust Cooling Fan Belt Tension
  224
- Every 1000 Hours Maintenance
  225
- Replace Hydraulic Oil Filter Element
  225
- Change Oil in Final Drive Case
  226
- Check Engine Valve Clearance, Adjust
  226
- Change Oil in Hydraulic Tank, Clean Strainer
  227
- Every 2000 Hours Maintenance
  227
- Check Alternator, Starting Motor
  229
- Specifications
  231
- Attachments and Options
  235
- Attachments and Options - General Information
  235
- Safety First
  235
- Attachment Installation
  236
- Bucket with Hook
  237
- Prohibited Operations
  237
- Air Conditioner
  238
- Control Panel and Components
  238
- Air Conditioner Controls
  239
- Air Conditioner Maintenance
  240
- Check Window Washer Fluid Level, Add Fluid
  244
- Windshield Washer
  244
- Windshield Washer Operation
  244
- Locations
  245
- Machine Ready for Attachment
  245
- Hydraulic Circuit
  248
- Attachment Operations
  251
- Long Term Storage
  252
- Specifications
  253
- Changing Machine Control Pattern (if Pattern Change Valve Equipped)
  254
- Control Pattern Change Procedure
  254
- Machine Control Patterns
  255
- Attachment Combinations
  256
- Attachment Guide
  256
- Hydraulic Breaker
  257
- Recommended Attachment Operations
  257
- Index
  262

Advertisement

Advertisement

Related Products

Komatsu Categories

Excavators Trucks Construction Equipment Compact Loader Front End Loaders

More Komatsu Manuals