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Komatsu Galeo PC35MR-2 manual available for free PDF download: Operation & Maintence Manual
Komatsu Galeo PC35MR-2 Operation & Maintence Manual (261 pages)
Hydraulic Excavator
Brand:
Komatsu
| Category:
Excavators
| Size: 7.51 MB
Table of Contents
Table of Contents
12
Foreword
3
Safety Information
6
Introduction
8
Directions of Machine
8
Product Information
9
Engine Serial Number Plate and Its Location
9
Product Identification Number (Pin)/Machine Serial No. Plate
9
Emission Control Information Label and Its Location
10
Service Meter Location
10
Your Machine Serial Numbers and Distributor
11
Table of Contents
12
Safety
17
Safety Information
17
Safety Labels
18
Location of Safety Labels
18
Safety Labels
19
Safety Information
24
Fire Extinguisher and First Aid Kit
24
If Problems Are Found
24
Safety Rules
24
Working Wear and Personal Protective Items
24
Keep Machine Clean
25
Keep Operator's Compartment Clean
25
Leaving Operator's Seat with Lock
25
Safety Equipment
25
Handrails and Steps
26
Mounting and Dismounting
26
No Persons on Attachments
26
Burn Prevention
27
Fire Prevention and Explosion Prevention
27
Action if Fire Occurs
28
Windshield Washer Fluid
28
Cautions Related to ROPS (Rollover Protection System)
29
Falling Objects, Flying Objects and Intruding Objects Prevention
29
Attachment Combinations
30
Attachment Installation
30
Cab Window Glasses
30
Safety at Jobsite
30
Unauthorized Modifications
30
Working on Loose Ground
30
Distance to High Voltage Cables
31
Ensure Good Visibility
31
Ventilation for Enclosed Area
31
Asbestos Dust Hazard Prevention
32
Emergency Exit from Operator's Cab
32
Signalman's Signal and Signs
32
Safety Machine Operation
33
Checks before Starting Engine
33
Starting Engine
33
Safety Rules for Starting Engine
34
Starting Engine in Cold Weather
34
Checks before Operation
35
Operation
35
Safety Rules for Changing Machine Directions
35
Safety Rules for Traveling
36
Traveling on Slopes
37
Operations on Slopes
38
Prohibited Operations
38
Operations on Snow
40
Parking Machine
40
Loading and Unloading
41
Shipping the Machine
41
Transportation
41
Battery
42
Battery Hazard Prevention
42
Starting Engine with Booster Cables
43
Safety Rules for Towing
44
Towing
44
Lifting Objects with Bucket
45
Safety Rules for Lifting Objects
45
Safety Maintenance Information
46
Operation
46
Warning Tag
46
Appoint Leader When Working with Others
46
Keep Work Place Clean and Tidy
46
Stop Engine before Carrying out Maintenance
47
Cautions for Opening (Tilting) Floor
48
Personnel
49
Proper Tools
49
Two Workers for Maintenance When Engine Is Running
49
Attachments
50
Noise
50
Welding Works
50
When Using Hammer
50
Work under the Machine
50
Do Not Disassemble Recoil Springs
51
Removing Battery Terminals
51
Safety First When Using High-Pressure Grease to Adjust Track Tension
51
Safety Rules for High-Pressure Oil
51
Air Conditioner Maintenance
52
Compressed Air
52
Periodic Replacement of Safety Critical Parts
52
Safety Handling High-Pressure Hoses
52
Waste Materials
52
Machine View Illustrations
54
Overall Machine View
54
Controls and Gauges
55
Detailed Controls and Gauges
56
Monitoring System
56
Switches
64
Control Levers and Pedals
68
Windshield
74
Sliding Door
78
Sliding Window
78
Emergency Escape Hammer
79
Cover with Lock
80
Cooling Cover
81
Engine Rear Cover
81
Mud Cover
82
Method of Opening (Tilting) Floor
83
Fuse
88
Block Fuse
89
Ashtray
90
Grease Gun Holder
90
Operation Manual Storage
90
Tool Box
90
Machine Operations and Controls
91
Before Starting Engine
91
Starting Engine
106
After Starting Engine
110
Stopping the Engine
113
Machine Operation
114
Steering the Machine
119
Swinging
121
Work Equipment Controls and Operations
122
Prohibited Operations
124
General Operation Information
126
Traveling on Slopes
128
Escape from Mud
130
Work Possible Using Compact Hydraulic Excavator
131
Bucket Replacement
133
Parking Machine
134
Machine Inspection after Daily Work
135
Locking
136
Rubber Shoes and Road Liners
137
Transportation
142
Transportation Procedure
142
Loading and Unloading with Trailer
143
Lifting Machine
149
Cold Weather Operation
152
Cold Weather Operation Information
152
Cab Heater in Cold Weather
153
After Daily Work Completion
154
After Cold Weather Season
154
Long Term Storage
155
Before Storage
155
During Storage
156
After Storage
156
Troubles and Actions
157
Running out of Fuel
157
Phenomena that Are Not Failures
157
Towing the Machine
158
Severe Job Condition
158
Discharged Battery
159
Other Trouble
163
Maintenance
167
Maintenance Information
167
Outline of Service
169
Handling Oil, Fuel, Coolant, and Performing Oil Clinic
169
Electric System Maintenance
172
Handling Hydraulic System
172
Wear Parts
173
Wear Parts List
173
Lubricants, Fuel and Coolant Specifications
174
Tightening Torque Specifications
178
Tightening Torque List
178
Safety Critical Parts
179
Safety Critical Parts List
179
Maintenance Schedule
180
Maintenance Schedule
181
Maintenance Interval for Hydraulic Breaker
181
Check, Clean and Replace Air Cleaner Element
182
Maintenance Procedure
182
When Required
182
Clean Inside of Cooling System
185
Check Level of Battery Electrolyte
189
Clean Water Separator Element
191
Drain Water and Sediment from Fuel Tank
191
CHECK and TIGHTEN TRACK SHOE BOLTS (Machine Equipped with Road Liner, Steel Shoe)
192
CHECK and ADJUST TRACK TENSION (Machine Equipped with Road Liner, Steel Shoe)
193
CHECK, RUBBER SHOES or ROAD LINERS (Machine Equipped with Rubber Shoes, Road Liner)
195
CHECK and ADJUST RUBBER SHOE TENSION (Machine Equipped with Rubber Shoes)
197
REPLACE RUBBER SHOES (Machine Equipped with Rubber Shoes)
199
REPLACE ROAD LINERS (Machine Equipped with Road Liner)
201
Replace Bucket Teeth
202
Check Window Washer Fluid Level, Add Fluid
205
Check, Clean and Lubricate Cab Slide Door Rail and Roller
206
Lubricating
206
Bleeding Air from Hydraulic System
207
Check before Starting
209
Every 500 Hours Maintenance
210
Lubricating
210
Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
213
Replace Fuel Filter Cartridge
214
Check Oil Level in Final Drive Case, Add Oil
216
Clean and Inspect Radiator Fins and Oil Cooler Fins
217
Check and Adjust Cooling Fan Belt Tension
218
Every 1000 Hours Maintenance
219
Replace Hydraulic Oil Filter Element
219
Change Oil in Final Drive Case
220
Check Engine Valve Clearance, Adjust
220
Every 2000 Hours Maintenance
221
Change Oil in Hydraulic Tank, Clean Strainer
221
Check Alternator, Starting Motor
223
Specifications
225
Attachments and Options
228
Attachments and Options - General Information
228
Safety First
228
Attachment Installation
229
Bucket with Hook
230
Prohibited Operations
230
Air Conditioner
231
Control Panel and Components
231
Air Conditioner Controls
232
Air Conditioner Maintenance
233
Windshield Washer
237
Check Window Washer Fluid Level, Add Fluid
237
Windshield Washer Operation
237
Machine Ready for Attachment
238
Locations
238
Hydraulic Circuit
240
Attachment Operations
242
Long Term Storage
243
Specifications
243
Changing Machine Control Pattern (if Pattern Change Valve Equipped)
244
Control Pattern Change Procedure
244
Machine Control Patterns
245
Power Angle Blade
246
Blade Control Lever
246
Every 500 Hours Service
247
When Required
247
Specifications
248
Wear Parts List
248
Attachment Guide
249
Attachment Combinations
249
Recommended Attachment Operations
250
Hydraulic Breaker
250
High-Altitude Specification Machine
256
Locations
256
Maintenance Procedure
257
Every 2000 Hours Maintenance
257
Specifications
258
Index
259
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