Komatsu Galeo PC27MR-2 Manuals

Manuals and User Guides for Komatsu Galeo PC27MR-2. We have 1 Komatsu Galeo PC27MR-2 manual available for free PDF download: Operation & Maintence Manual

Komatsu Galeo PC27MR-2 Operation & Maintence Manual

Komatsu Galeo PC27MR-2 Operation & Maintence Manual (261 pages)

Hydraulic Excavator

Brand: Komatsu | Category: Excavators | Size: 7.51 MB

Table of Contents

Table of Contents

12
- Foreword
  3
- Safety Information
  6
- Introduction
  8
  - Directions of Machine
    8
  - Product Information
    9
    
    Engine Serial Number Plate and Its Location
    9
    
    Product Identification Number (Pin)/Machine Serial No. Plate
    9
    
    Emission Control Information Label and Its Location
    10
    
    Service Meter Location
    10
    
    Your Machine Serial Numbers and Distributor
    11
    
    Table of Contents
    12
- Safety
  17
  - Safety Information
    17
  - Safety Labels
    18
    
    Location of Safety Labels
    18
    
    Safety Labels
    19
  - Safety Information
    24
    
    Fire Extinguisher and First Aid Kit
    24
    
    If Problems Are Found
    24
    
    Safety Rules
    24
    
    Working Wear and Personal Protective Items
    24
    
    Keep Machine Clean
    25
    
    Keep Operator's Compartment Clean
    25
    
    Leaving Operator's Seat with Lock
    25
    
    Safety Equipment
    25
    
    Handrails and Steps
    26
    
    Mounting and Dismounting
    26
    
    No Persons on Attachments
    26
    
    Burn Prevention
    27
    
    Fire Prevention and Explosion Prevention
    27
    
    Action if Fire Occurs
    28
    
    Windshield Washer Fluid
    28
    
    Cautions Related to ROPS (Rollover Protection System)
    29
    
    Falling Objects, Flying Objects and Intruding Objects Prevention
    29
    
    Attachment Combinations
    30
    
    Attachment Installation
    30
    
    Cab Window Glasses
    30
    
    Safety at Jobsite
    30
    
    Unauthorized Modifications
    30
    
    Working on Loose Ground
    30
    
    Distance to High Voltage Cables
    31
    
    Ensure Good Visibility
    31
    
    Ventilation for Enclosed Area
    31
    
    Asbestos Dust Hazard Prevention
    32
    
    Emergency Exit from Operator's Cab
    32
    
    Signalman's Signal and Signs
    32
  - Safety Machine Operation
    33
    
    Checks before Starting Engine
    33
    
    Starting Engine
    33
    
    Safety Rules for Starting Engine
    34
    
    Starting Engine in Cold Weather
    34
    
    Checks before Operation
    35
    
    Operation
    35
    
    Safety Rules for Changing Machine Directions
    35
    
    Safety Rules for Traveling
    36
    
    Traveling on Slopes
    37
    
    Operations on Slopes
    38
    
    Prohibited Operations
    38
    
    Operations on Snow
    40
    
    Parking Machine
    40
    
    Loading and Unloading
    41
    
    Shipping the Machine
    41
    
    Transportation
    41
    
    Battery
    42
    
    Battery Hazard Prevention
    42
    
    Starting Engine with Booster Cables
    43
    
    Safety Rules for Towing
    44
    
    Towing
    44
    
    Lifting Objects with Bucket
    45
    
    Safety Rules for Lifting Objects
    45
  - Safety Maintenance Information
    46
- Operation
  46
  - Warning Tag
    46
    
    Appoint Leader When Working with Others
    46
    
    Keep Work Place Clean and Tidy
    46
    
    Stop Engine before Carrying out Maintenance
    47
    
    Cautions for Opening (Tilting) Floor
    48
    
    Personnel
    49
    
    Proper Tools
    49
    
    Two Workers for Maintenance When Engine Is Running
    49
    
    Attachments
    50
    
    Noise
    50
    
    Welding Works
    50
    
    When Using Hammer
    50
    
    Work under the Machine
    50
    
    Do Not Disassemble Recoil Springs
    51
    
    Removing Battery Terminals
    51
    
    Safety First When Using High-Pressure Grease to Adjust Track Tension
    51
    
    Safety Rules for High-Pressure Oil
    51
    
    Air Conditioner Maintenance
    52
    
    Compressed Air
    52
    
    Periodic Replacement of Safety Critical Parts
    52
    
    Safety Handling High-Pressure Hoses
    52
    
    Waste Materials
    52
  - Machine View Illustrations
    54
    
    Overall Machine View
    54
    
    Controls and Gauges
    55
  - Detailed Controls and Gauges
    56
    
    Monitoring System
    56
    
    Switches
    64
    
    Control Levers and Pedals
    68
    
    Windshield
    74
    
    Sliding Door
    78
    
    Sliding Window
    78
    
    Emergency Escape Hammer
    79
    
    Cover with Lock
    80
    
    Cooling Cover
    81
    
    Engine Rear Cover
    81
    
    Mud Cover
    82
    
    Method of Opening (Tilting) Floor
    83
    
    Fuse
    88
    
    Block Fuse
    89
    
    Ashtray
    90
    
    Grease Gun Holder
    90
    
    Operation Manual Storage
    90
    
    Tool Box
    90
  - Machine Operations and Controls
    91
  - Before Starting Engine
    91
  - Starting Engine
    106
  - After Starting Engine
    110
  - Stopping the Engine
    113
  - Machine Operation
    114
  - Steering the Machine
    119
  - Swinging
    121
  - Work Equipment Controls and Operations
    122
  - Prohibited Operations
    124
  - General Operation Information
    126
  - Traveling on Slopes
    128
  - Escape from Mud
    130
  - Work Possible Using Compact Hydraulic Excavator
    131
  - Bucket Replacement
    133
  - Parking Machine
    134
  - Machine Inspection after Daily Work
    135
  - Locking
    136
  - Rubber Shoes and Road Liners
    137
- Transportation
  142
  - Transportation Procedure
    142
  - Loading and Unloading with Trailer
    143
  - Lifting Machine
    149
- Cold Weather Operation
  152
  - Cold Weather Operation Information
    152
  - Cab Heater in Cold Weather
    153
  - After Daily Work Completion
    154
  - After Cold Weather Season
    154
- Long Term Storage
  155
  - Before Storage
    155
  - During Storage
    156
  - After Storage
    156
- Troubles and Actions
  157
  - Running out of Fuel
    157
  - Phenomena that Are Not Failures
    157
  - Towing the Machine
    158
  - Severe Job Condition
    158
  - Discharged Battery
    159
  - Other Trouble
    163
- Maintenance
  167
- Maintenance Information
  167
- Outline of Service
  169
- Wear Parts
  173
  - Wear Parts List
    173
- Lubricants, Fuel and Coolant Specifications
  174
- Tightening Torque Specifications
  178
  - Tightening Torque List
    178
- Safety Critical Parts
  179
  - Safety Critical Parts List
    179
Maintenance Schedule

180
- Maintenance Schedule
  181
  - Maintenance Interval for Hydraulic Breaker
    181
- Check, Clean and Replace Air Cleaner Element
  182
- Maintenance Procedure
  182
  - When Required
    182
- Clean Inside of Cooling System
  185
- Check Level of Battery Electrolyte
  189
- Clean Water Separator Element
  191
- Drain Water and Sediment from Fuel Tank
  191
- CHECK and TIGHTEN TRACK SHOE BOLTS (Machine Equipped with Road Liner, Steel Shoe)
  192
- CHECK and ADJUST TRACK TENSION (Machine Equipped with Road Liner, Steel Shoe)
  193
- CHECK, RUBBER SHOES or ROAD LINERS (Machine Equipped with Rubber Shoes, Road Liner)
  195
- CHECK and ADJUST RUBBER SHOE TENSION (Machine Equipped with Rubber Shoes)
  197
- REPLACE RUBBER SHOES (Machine Equipped with Rubber Shoes)
  199
- REPLACE ROAD LINERS (Machine Equipped with Road Liner)
  201
- Replace Bucket Teeth
  202
- Check Window Washer Fluid Level, Add Fluid
  205
- Check, Clean and Lubricate Cab Slide Door Rail and Roller
  206
- Lubricating
  206
- Bleeding Air from Hydraulic System
  207
  - Check before Starting
    209
  - Every 500 Hours Maintenance
    210
  - Lubricating
    210
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  213
- Replace Fuel Filter Cartridge
  214
- Check Oil Level in Final Drive Case, Add Oil
  216
- Clean and Inspect Radiator Fins and Oil Cooler Fins
  217
- Check and Adjust Cooling Fan Belt Tension
  218
  - Every 1000 Hours Maintenance
    219
  - Replace Hydraulic Oil Filter Element
    219
- Change Oil in Final Drive Case
  220
- Check Engine Valve Clearance, Adjust
  220
  - Every 2000 Hours Maintenance
    221
  - Change Oil in Hydraulic Tank, Clean Strainer
    221
- Check Alternator, Starting Motor
  223
- Specifications
  225
- Attachments and Options
  228
  - Attachments and Options - General Information
    228
    
    Safety First
    228
    
    Attachment Installation
    229
  - Bucket with Hook
    230
    
    Prohibited Operations
    230
  - Air Conditioner
    231
    
    Control Panel and Components
    231
    
    Air Conditioner Controls
    232
    
    Air Conditioner Maintenance
    233
  - Windshield Washer
    237
    
    Check Window Washer Fluid Level, Add Fluid
    237
    
    Windshield Washer Operation
    237
  - Machine Ready for Attachment
    238
    
    Locations
    238
    
    Hydraulic Circuit
    240
    
    Attachment Operations
    242
    
    Long Term Storage
    243
    
    Specifications
    243
  - Changing Machine Control Pattern (if Pattern Change Valve Equipped)
    244
    
    Control Pattern Change Procedure
    244
    
    Machine Control Patterns
    245
  - Power Angle Blade
    246
    
    Blade Control Lever
    246
    
    Every 500 Hours Service
    247
    
    When Required
    247
    
    Specifications
    248
    
    Wear Parts List
    248
  - Attachment Guide
    249
    
    Attachment Combinations
    249
  - Recommended Attachment Operations
    250
    
    Hydraulic Breaker
    250
- High-Altitude Specification Machine
  256
  - Locations
    256
  - Maintenance Procedure
    257
    
    Every 2000 Hours Maintenance
    257
  - Specifications
    258
- Index
  259

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