Komatsu Galeo D61EX-15 Bulldozer Tractor Manuals

Komatsu Galeo D61EX-15 Bulldozer Tractor Manuals

Manuals and User Guides for Komatsu Galeo D61EX-15 Bulldozer Tractor. We have 1 Komatsu Galeo D61EX-15 Bulldozer Tractor manual available for free PDF download: Operation & Maintenance Manual

Komatsu Galeo D61EX-15 Operation & Maintenance Manual

Komatsu Galeo D61EX-15 Operation & Maintenance Manual (285 pages)

BULLDOZER

Brand: Komatsu | Category: Excavators | Size: 8 MB

Table of Contents

Table of Contents

11
- Foreword
  6
- Safety Information
  6
- Introduction
  8
- Necessary Information
  9
- Product Identification Number (Pin)/Machine Serial No. Plate
  9
- Engine Serial No. Plate
  9
- Emission Control Information Label
  10
- Position of Service Meter
  10
- Table of Enter Serial No. and Distributor
  10
  - Table of Contents
    11
- Contents
  12
- Safety
  18
- Safety Labels
  21
- Positions of Safety Pictograms
  21
- Safety
  21
- Safety Labels
  22
- Fire Extinguisher and First Aid Kit
  26
- Clothing and Personal Protective Items
  26
- General Precautions
  26
- Safety Rules
  26
- Safety Features
  27
- Keep Machine Clean
  27
- Inside Operator's Compartment
  27
- Always Apply Lock When Leaving Operator's Seat
  27
- Handrails and Steps
  28
- Mounting and Dismounting
  28
- Prevention of Burns
  29
- No People on Attachments
  29
- Crushing or Cutting Prevention
  29
- Fire Prevention
  30
- Action if Fire Occurs
  31
- Window Washer Liquid
  31
- Precautions When Using ROPS (Roll over Protective Structure)
  31
- Precautions for Attachments
  31
- Unauthorized Modification
  31
- Do Not Go Close to High-Voltage Cables
  32
- Working on Loose Ground
  32
- Safety at Worksite
  32
- Ensure Good Visibility
  33
- Ventilation for Enclosed Areas
  33
- Checking Signalman's Signals and Signs
  33
- Emergency Exit from Operator's Cab
  33
- Be Careful about Asbestos Dust
  34
- Precautions When Starting
  35
- Checks before Starting Engine
  35
- Starting Engine
  35
- Precautions for Operation
  35
- Precautions in Cold Areas
  36
- Operation
  37
- Checks before Operation
  37
- Precautions for Moving Machine Forward or in Reverse
  37
- Precautions When Traveling
  37
- Traveling on Slopes
  38
- Using Brakes
  38
- Parking Machine
  39
- Operate Carefully on Snow
  39
- Loading and Unloading
  40
- Shipping
  40
- Transportation
  40
- Battery
  41
- Battery Hazard Prevention
  41
- Starting with Booster Cable
  42
- Towing
  43
- When Towing
  43
- Appoint Leader When Working with Others
  44
- Stop Engine before Carrying out Inspection and Maintenance
  44
- Precautions for Maintenance
  44
- Keep Work Place Clean and Tidy
  44
- Warning Tag
  44
- Two Workers for Maintenance When Engine Is Running
  45
- Proper Tools
  46
- No Unauthorized Personnel into Area
  46
- Attachments
  46
- Removing Battery Terminal
  47
- Repair Welding
  47
- Precautions When Using Hammer
  47
- Noise
  47
- Work under the Machine
  47
- Precautions When Using High-Pressure Grease to Adjust Track Tension
  48
- Do Not Disassemble Recoil Spring
  48
- Precaution with High-Pressure Oil
  48
- Periodic Replacement of Safety Critical Parts
  49
- Compressed Air
  49
- Maintenance for Air Conditioner
  49
- Waste Material
  49
- Handling High-Pressure Hoses
  49
- Operation
  50
- General View
  51
- General View of Machine
  51
- General View of Controls and Gauges
  52
- Explanation of Components
  55
- Front Panel
  55
- Check Monitor System
  56
- Emergency Caution Items
  57
- Caution Items
  59
- Meter Group
  61
- Lamps
  66
- Switches
  68
- Method of Using Maintenance Mode
  73
- Switches
  82
- Control Levers and Pedals
  86
- Circuit Breaker
  93
- Fuse
  94
- Fusible Link
  96
- Electric Power Take-Out Adapter
  97
- Machine Equipped with Cab
  97
- Machine Equipped with Canopy
  97
- Door - Open Lock
  98
- Sash Glass Intermediate Lock
  98
- Cap, Cover with Lock
  99
- Method of Opening and Closing Cap with Lock
  99
- Method of Opening and Closing Cover with Lock
  100
- Opening and Closing Engine Side Cover
  101
- Door Pocket
  101
- Ashtray
  102
- Tool Box
  102
- Car Stereo, Handling
  103
- Explanation of Components
  103
- Method of Operation
  109
- Precaution When Using
  111
- Air Conditioner, Handling
  112
- General Locations and Function of Control Panel
  112
- Method of Operation
  115
- Precaution When Using Air Conditioner
  116
- Set so that Cold Air Does Not Directly Blow Onto the Glass Surface
  116
- Inspection During Off-Season
  116
- Procedure for Replacing Receiver
  116
- Check Compressor Belt Tension and Refrigerant (Gas) Level
  116
- Cleaning Air Filter
  117
- Accumulator, Handling
  118
- Method of Releasing Pressure in Operating Circuit on Machine Equipped with Accumulator
  118
- Walk-Around Check
  121
- Check before Starting Engine, Adjust
  121
- Operation
  121
- Check before Starting
  123
- Adjustment
  131
- Operation and Check before Starting Engine
  136
- Starting Engine
  138
- Normal Starting
  138
- Starting in Cold Weather
  140
- Warming up Operations
  143
- Breaking in the New Machine
  143
- Operations and Checks after Starting Engine
  143
- Starting in Cold Weather
  144
- Stopping Engine
  146
- Machine Operation
  147
- Moving Machine
  147
- Stopping Machine
  149
- Shifting Gears
  150
- Gearshifting Operation
  150
- Gearshifting Operation Using Preset Mode Function
  151
- Auto down Shift Operation
  152
- Shifting between Forward and Reverse
  153
- Normal Turning
  155
- Steering Machine
  155
- Precautions for Operation
  157
- Pay Attention to Gauges
  157
- Permissible Water Depth
  157
- Precautions When Traveling up or down Hills
  157
- Precautions on Slopes
  157
- Precautions for Blind Spots Caused by Cab and Rops Structures
  158
- Method of Using Brakes
  158
- Is Prohibited to Modify the Cab Glass in any Way that will Obstruct the View
  158
- It Is Prohibited to Keep the Door Open During Operations
  158
- Work Possible Using Bulldozer
  159
- Dozing
  159
- Smoothing
  159
- Cutting into Hard or Frozen Ground or Ditching
  160
- Felling Trees, Removing Stumps
  160
- Adjust Angle of Blade Edge
  161
- Adusting Posture of Work Equipment
  161
- Adjust Amount of Tilt Power Tilt
  162
- Parking Machine
  163
- Check after Finishing Work
  164
- Before Starting Engine
  164
- After Starting Engine
  164
- Locking
  165
- Tips for Longer Undercarriage Life
  166
- Operation Method
  166
- Power Angle, Power Tiltdozer
  167
- Power Tiltdozer
  167
- Transportation
  167
- Precautions When Removing Work Equipment
  167
- Removing Cab
  167
- Transportation Means
  167
- Precautions When Removing Rops
  168
- Loading, Unloading Work
  169
- Lifting Machine
  173
- Precautions for Low Temperature
  177
- Cold Weather Operation
  177
- After Completion of Work
  179
- After Cold Weather
  179
- Long-Term Storage
  180
- Before Storage
  180
- During Storage
  180
- After Storage
  180
- Machine Towing Method
  181
- After Running out of Fuel
  181
- Troubleshooting
  181
- When It Is Possible to Start Engine
  182
- When Engine Does Not Start
  183
- If Battery Is Discharged
  187
- Remove and Install Battery
  187
- Precautions for Battery Charging
  188
- Starting Engine with Booster Cable
  188
- Other Trouble
  191
- Electrical System
  191
- Monitor Panel
  192
- Chassis
  193
- Engine
  194
- Guide to Maintenance
  197
- Outline of Service
  200
- Outline of Oil, Fuel, Coolant, and Performing Oil Clinic
  200
- Oil
  200
- Fuel
  200
- CARRYING out KOWA (Komatsu Oil Wear Analysis)
  201
- Grease
  201
- Coolant
  201
- Storing Oil and Fuel
  202
- Filters
  202
- Relating to Electric System
  203
Maintenance Schedule Chart 4

212
- Maintenance Schedule Chart
  213
- Check, Clean and Replace Air Cleaner Element
  214
- When Required
  214
- Clean Inside of Cooling System
  218
- Check Track Shoe Tension, Adjust
  221
- Check and Tighten Track Shoe Bolts
  223
- Check Electrical Intake Air Heater
  223
- Reverse and Replace End Bits and Cutting Edges
  224
- Clean, Check Radiator Fins
  226
- Check, Adjust Air Conditioner
  228
- Check Door Lock Striker
  229
- Grease Door Hinge
  229
- Replace Door Damper
  229
- Check Door Latch
  230
- Check Window Washer Fluid Level, Add Fluid
  230
- Replace Wiper Blade
  231
- Check Idler Oil Level, Add Oil
  232
- Adjust Idler Clearance
  233
- Check Link Pitch
  233
- Check Height of Grouser
  234
- Check Outside Diameter of Track Roller
  234
- Adjust Play in Center Ball
  235
- Lubricating Universal Joint
  236
- Procedure for Bleeding Air in Hydraulic System
  237
- Check before Starting
  238
- Drain Water, Sediment from Fuel Tank
  239
- Every 50 Hours Service
  239
- Lubricating
  239
- Every 250 Hours Service
  240
- Lubricating
  240
- Grease Equalizer Bar Center Pin
  242
- Grease Equalizer Bar Side Pin
  242
- Check Oil Level in Final Drive Case, Add Oil
  243
- Check Oil Level in Hydraulic Tank, Add Oil
  243
- Check Level of Battery Electrolyte
  244
- Clean Water Separator Strainer
  246
- Check Brake Performance
  247
- Check Air Conditioner Compressor Belt Tension, Adjust
  248
- Clean Air Conditioner Air Filter (Fresh/Recirc Filter)
  249
- Every 500 Hours Service
  250
- Replace Fuel Filter Cartridge
  250
- Change Oil in Engine Oil Pan, Replace Engine Oil Filter Cartridge
  251
- Replace Corrosion Resistor Cartridge
  252
- Replace Power Train Oil Filter Element
  252
- Change Oil in Power Train Case, Clean Strainers (Power Train Strainer, Scavenging Pump Strainer)
  253
- Every 1000 Hours Service
  253
- Check Oil Level in Damper Case, Add Oil
  255
- Change Oil in Final Drive Case
  256
- Clean Breather
  256
- Check All Tightening Parts of Turbocharger
  257
- Check for Loose Rops Mount Bolts
  257
- Check Play of Turbocharger Rotor
  257
- Change Oil in Hydraulic Tank, Replace Oil Filter Element
  258
- Every 2000 Hours Service
  258
- Replace Hydraulic Tank Breather Element
  259
- Change Oil in Damper Case
  260
- Check Alternator, Starting Motor
  261
- Check Engine Valve Clearance, Adjust
  261
- Check Vibration Damper
  261
- Clean, Check Turbocharger
  261
- Check Water Pump
  262
- Every 4000 Hours Service
  262
- Specifications
  264
- Attachments, Options
  266
- General Precautions
  267
- Precautions Related to Safety
  267
- General View
  268
- Handling Hydraulic Ripper
  268
- Explanation of Components
  269
- Adjusting Posture of Work Equipment
  270
- Check before Starting Engine, Adjust
  270
- Operation
  270
- Other Trouble
  272
- Troubleshooting
  272
- Every 250 Hours Service
  273
- Maintenance
  273
- Specifications
  273
- Air Suspension Seat
  274
- Deluxe Seat
  277
- Headrest
  279
- Equipping Fire Extinguisher and First-Aid Kit
  280

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